1.0-4.9mm HRC60 5D Carbide Drill Bit
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BEYOND HRC60 5D Carbide Drill Bits (1.0-4.9mm) - Ultra-Long Reach for Precision Deep Hole Drilling
Experience unparalleled deep hole drilling performance with the BEYOND 1.0-4.9mm 5D series. Featuring an innovative 140° point angle and extraordinary 5x diameter flute length, these ultra-hard HRC60 carbide drills are engineered for precision drilling in deep cavity applications. Perfect for mold making, aerospace components, and medical instruments where depth-to-diameter ratio is critical.
Key Features & Benefits:
- Ultra-Long 5xD Flute Length: Exceptional 5:1 depth-to-diameter ratio enables drilling deep cavities and holes that conventional drills cannot reach, eliminating the need for specialized deep-hole equipment.
- Optimized 140° Point Angle Design: Wide point angle reduces thrust force by up to 60%, prevents walking, and ensures excellent centering for precise hole starting in curved or angled surfaces.
- HRC60 Ultra-Hard Tungsten Carbide: Superior wear resistance and rigidity maintain dimensional accuracy throughout extended deep-hole drilling operations, even in abrasive materials.
- Advanced Micro-Grain Carbide Structure: Fine-grained carbide substrate provides exceptional toughness and shock resistance, reducing breakage risk in extended-length drilling applications.
- Precision Ground Flute Geometry: Specially designed helix angle and web thickness optimize chip evacuation in deep holes, preventing chip packing and tool breakage.
Product Specifications:
| Brand | BEYOND |
| Material | Micro-Grain Tungsten Carbide (HRC60 Hardness) |
| Point Angle | 140° (Optimized for Deep Hole Drilling) |
| Flute Length | 5 x Diameter (5xD) |
| Shank Type | Straight Shank (Fixed Shank) |
| Diameter Range | 1.0mm - 4.9mm (Available in 0.1mm increments) |
Technical Cutting Data Reference:
Optimized for deep hole drilling in stainless steel, titanium, and high-temperature alloys.
| Drill Diameter (mm) | Recommended Speed (RPM) | Feed Rate (mm/rev) | Max Drilling Depth |
|---|---|---|---|
| 1.0 - 2.0 | 8,000 - 15,000 | 0.008 - 0.02 | 5-10mm |
| 2.1 - 3.5 | 5,000 - 10,000 | 0.015 - 0.035 | 10.5-17.5mm |
| 3.6 - 4.9 | 3,500 - 7,000 | 0.025 - 0.05 | 18-24.5mm |
Deep Hole Drilling Tip: Use peck drilling cycles (G83) with frequent retractions for chip breaking. Maintain consistent coolant flow through the tool. Reduce feed rates by 20-30% when approaching maximum depth. Ensure perfect tool alignment to prevent deflection.
Specialized Applications:
- Mold & Die Making: Deep cooling channels, ejector pin holes, and vent holes in mold steels
- Aerospace Components: Deep fuel injection holes, hydraulic system passages, and structural lightening holes
- Medical Instruments: Surgical tool channels, endoscopic instrument passages, and implant fixation holes
- Automotive: Fuel injection nozzles, sensor mounting holes, and hydraulic valve passages
- Electronics: Deep mounting holes in heatsinks, connector blocks, and housing components
Optimized Material Compatibility:
- Stainless Steels: 304, 316, 17-4PH, 420, 440C
- Tool & Die Steels: P20, H13, D2, A2 (up to 52 HRC)
- Titanium Alloys: Grade 2, Grade 5 (6AL-4V), Grade 23
- High-Temp Alloys: Inconel 718, Hastelloy C276
- Aluminum Alloys: 6061, 7075 (with proper chip evacuation)
Recommended For Use In:
- High-Speed CNC Machining Centers
- Precision Mold Making Machines
- Swiss-Type Automatic Lathes
- Deep Hole Drilling Machines
- Medical Device Manufacturing Equipment
- Aerospace Component Manufacturing Cells
Why BEYOND 5D Series is Your Deep Hole Solution:
The BEYOND 5D series addresses the unique challenges of deep hole micro-drilling where conventional tools fail. Our 140° point angle ensures stable entry while the 5xD length provides unprecedented reach for complex components. Each drill is manufactured with sub-micron tolerances to maintain straightness and dimensional accuracy throughout its exceptional length, giving you the capability to tackle the most challenging deep-hole applications with confidence.
BEYOND Tools – Reaching New Depths in Precision Manufacturing.
| SIZE |
D1*9*50*d4, D1.1*10*50*d4, D1.4*12*50*d4, D2*17*55*d4, D2.1*18*55*d4, D2.5*21*55*d4, D2.7*17*62*d4, D3*28*66*d4, 3.3*28*D6*66, 3.4*28*D6*66, 3.5*28*D6*66, 3.6*28*D6*66, 3.7*28*D6*66, 3.8*36*D6*74, 3.9*36*D6*74, 4.0*36*D6*74, 4.1*36*D6*74, 4.2*36*D6*74, 4.3*36*D6*74, 4.4*36*D6*74, 4.5*36*D6*74, 4.6*36*D6*74, 4.7*44*D6*82, 4.8*44*D6*82, 4.9*44*D6*82 |
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