Korloy CNMG160612-GR NC3020 Heavy Roughing Steel Turning Insert (10pcs)

$61.49 USD

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SKU: CNMG160612-GR NC3020
Description

The Original Korloy CNMG160612-GR NC3020 (ANSI Standard: CNMG 543) is a heavy-duty powerhouse engineered for maximum stock removal in steel turning. The "1606" designation indicates a massive 6.35mm thickness, providing the rigidity needed to handle immense cutting pressure. The GR (Heavy Roughing) chipbreaker is designed with a reinforced T-land and a wide chip groove to facilitate large depths of cut and high feed rates. Paired with the NC3020 CVD coating, this insert excels in high-speed continuous roughing of carbon and alloy steels.

High-Feed Efficiency: With a 1.2mm (3/64") nose radius, the CNMG 543-GR is capable of aggressive feeding, significantly reducing cycle times on large workpieces while maintaining excellent tool edge security.

Technical Specifications:

Brand Korloy (100% Genuine)
ISO Code CNMG160612-GR
ANSI Code CNMG 543
Grade NC3020 (CVD Coating - High Speed Wear Resistance)
Nose Radius 1.2 mm (Heavy Strength)

Core Performance Benefits:

  • Maximum Edge Toughness: The 1.2mm radius distributes cutting forces over a larger area, preventing localized heat build-up and chipping.
  • Optimized for Heavy Stock Removal: GR geometry allows for aggressive depths of cut (ap) up to 8.0mm in stable conditions.
  • High-Speed Stability: NC3020 CVD coating features a thick Al2O3 layer for superior heat protection during prolonged high-speed roughing.
  • Superior Rigidity: The extra-thick 6.35mm insert body absorbs vibrations, ensuring stable performance on large shafts and forged parts.

Recommended Cutting Parameters:

Material Group Cutting Speed (Vc) Feed Rate (f) Depth of Cut (ap)
Carbon Steel (Medium Hardness) 150 - 300 m/min 0.30 - 0.75 mm/rev 3.0 - 8.0 mm
Alloy Steel (Continuous Cut) 130 - 260 m/min 0.25 - 0.60 mm/rev 2.5 - 7.0 mm
Soft / Mild Steel 180 - 350 m/min 0.35 - 0.80 mm/rev 3.0 - 8.0 mm

Compatible Tool Holders:

For heavy roughing, we recommend using large-shank Double-Clamping (D-Type) holders to prevent insert movement:

Roughing Tip: GR vs. HM Chipbreaker

Which geometry should you choose for heavy steel turning?

GR (Heavy Roughing - This Model)

Built for extreme feeding and large depth of cut. The cutting edge is highly reinforced to prevent breakage under extreme loads.

HM (Medium Roughing)

Best for general-purpose roughing. Offers a sharper cutting action than GR, making it suitable for lower horsepower machines.

Machinist's Insight: When using the 1.2mm radius GR geometry, ensure your machine has sufficient torque. This insert is designed to "plow" through material; running it at too low of a feed rate can cause vibration and poor chip breaking.

Packaging: 10 pieces per box.