Korloy DCMT070204-HMP PC9030 Stainless Steel Turning Insert (10pcs) - BEYOND

Korloy DCMT070204-HMP PC9030 Stainless Steel Turning Insert (10pcs)

$64.22 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

american expressmasterpaypalvisaapple paygoogle payshopify pay
Order in the next [totalHours] hours %M minutes to get it between and
Description

KORLOY DCMT070204-HMP PC9030

The Ultimate Solution for Stainless Steel & Exotic Alloy Turning

Model Identification Breakdown

The DCMT070204-HMP code follows the ISO standard to define every critical dimension and geometry:

D: 55° Rhombic Shape
C: 7° Positive Relief Angle
M: Precision Tolerance Class
T: Screw-on Clamping with Chipbreaker
07: 7.75mm Cutting Edge Length
02: 2.38mm Thickness
04: 0.4mm Corner Radius (R0.4)

Technical Specifications (ISO vs ANSI)

Standard Model Designation Inscribed Circle (IC) Thickness (S)
ISO (Metric) DCMT070204-HMP 6.35 mm 2.38 mm
ANSI (Inch) DCMT 2(1.5)1-HMP 0.250" 0.094"

Grade & Geometry Technology

The PC9030 Grade is a high-performance PVD TiAlN coated carbide. It is specifically engineered to prevent the "built-up edge" (BUE) and chipping issues commonly found when machining gummy materials like 304/316 stainless steel.

HMP Chipbreaker:
Designed for medium cutting to semi-finishing. The HMP (Medium Positive) geometry features a dual-angle land that balances edge strength with sharp cutting action, ensuring excellent chip control even at varying depths of cut.

Recommended Machining Parameters

Workpiece Material Cutting Speed (Vc) Feed Rate (fn) Depth of Cut (ap)
Stainless Steel (M20-M30) 100 - 180 m/min 0.06 - 0.17 mm/rev 0.2 - 2.3 mm
Steel Alloys (P25-P35) 120 - 220 m/min 0.08 - 0.20 mm/rev 0.5 - 2.5 mm

Compatible with standard 55° Diamond Boring Bars and External Holders (e.g., SDUCR/L 07).

BROWSE COMPATIBLE TOOL HOLDERS →

Frequently Asked Questions (Q&A)

Q: Can I use PC9030 for Titanium alloys?
A: Yes! The PC9030 PVD grade is excellent for heat-resistant superalloys (HRSA) like Titanium and Inconel due to its superior heat resistance and sharp edge preservation.

Q: Is this insert better for continuous or interrupted cuts?
A: While PC9030 is versatile, it excels in medium-speed continuous turning. If you are doing heavy interrupted cuts in stainless, consider the tougher PC9530 or PC5400 grades.

Customer Success Stories

⭐⭐⭐⭐⭐ "Perfect for 316 Stainless" - Thomas L. (Germany)

Finally found an insert that doesn't melt on 316. The chip control on the HMP breaker is fantastic for semi-finishing.

⭐⭐⭐⭐⭐ "Great Tool Life" - Andrew K. (United Kingdom)

Using these on my CNC lathe for alloy steel parts. Very consistent wear and excellent surface finish.

⭐⭐⭐⭐⭐ "Aerospace Grade Quality" - Sarah J. (USA)

We use these on small Titanium components. The R0.4 radius holds its tolerance much longer than cheaper alternatives.

⭐⭐⭐⭐⭐ "No More Bird-nesting" - Jean-Pierre G. (France)

The HMP chipbreaker solves the long chip issues we had with standard inserts. Very happy with the productivity.

⭐⭐⭐⭐⭐ "Fast Shipping & Genuine" - Kenji S. (Japan)

Authentic Korloy product. Performance matches the catalog specs exactly. Will order again.

Korloy Grade Selection Guide:

PC9030 (This Model): High-precision stainless steel turning; best for wear resistance and BUE prevention.
NC3030: Best for high-speed steel turning (General P-class).
PC5300: Universal PVD grade; great for multi-material workshops.

Keywords: Korloy DCMT 21.51, Indexable Boring Inserts, CNC Lathe Tooling, PVD TiAlN Carbide, Stainless Steel Machining Solutions, Industrial Metal Cutting Tools.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.