Mitsubishi CNMA120404 UC5105 CVD Carbide Turning Insert for Cast Iron (10pcs) - BEYOND

Mitsubishi CNMA120404 UC5105 CVD Carbide Turning Insert for Cast Iron (10pcs)

$56.55 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

CNMA120404 UC5105

High-Speed Gray Iron Specialist | Flat-Top Rigidity | 0.4mm Precision

UC5105 Grade & CNMA Geometry

UC5105 Grade (Ultra-Hard CVD): This is the premium choice for Gray Cast Iron (K05-K15). The UC5105 features a specialized multi-layer CVD coating with a highly oriented alumina layer. It is engineered for maximum hardness and crater wear resistance, allowing CNC machines to run at significantly higher surface speeds (Vc) without edge deformation.

CNMA Flat-Top (Non-Chipbreaker): The CNMA geometry is designed for materials that produce short, crumbly chips like cast iron. By eliminating the chipbreaker groove, the insert maintains a solid carbide cross-section. This provides the ultimate edge strength to resist the high-frequency vibrations and abrasive sand inclusions found in raw castings.

0.4mm Precision Radius: The 04 (1/64") radius reduces radial cutting forces, making it the ideal selection for semi-finishing passes or for use on older machines where minimizing vibration is essential.

Metric vs. Imperial Comparison

System Model Designation I.C. (Inscribed Circle) Thickness Radius (RE)
Metric CNMA120404 12.7 mm 4.76 mm 0.40 mm
Imperial CNMA431 1/2" 3/16" 0.0157" (1/64")

Recommended Cutting Parameters

*UC5105 is a high-speed grade. It is not recommended for heavy interrupted cuts or low-speed applications.

Workpiece Material Speed (Vc) Feed (fn) Depth (Ap)
Gray Cast Iron (FC250-350) 250 - 550 m/min 0.10 - 0.35 mm/r 0.50 - 4.00 mm
Ductile Iron (High-Speed Finishing) 180 - 350 m/min 0.08 - 0.25 mm/r 0.50 - 3.00 mm

Compatible Tool Holders

Optimized for DCLNR/L 12 and MCLNR/L 12 series Turning Tools:

Shop DCLNR 12 Holders

Pro-Tip: UC5105 vs. UC5115

UC5105: The Wear Resistance Master. Choose this for the highest possible surface speeds in Gray Cast Iron. It excels in long, continuous cuts.

UC5115: The Toughness Specialist. If your casting has heavy interrupted cuts or "crusty" skin, switch to UC5115 to prevent micro-chipping of the cutting edge.

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Long-tail Keywords: Best carbide inserts for high-speed automated gray iron turning, Mitsubishi UC5105 vs UC5115 for abrasive materials, non-chipbreaker CNMA inserts for high velocity, buy Mitsubishi CNMA120404 online, 0.4mm radius precision cast iron turning.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.