Korloy DNMG110408-HS PC9030 Stainless Steel Fine Turning Insert, R0.8 (10pcs) - BEYOND

Korloy DNMG110408-HS PC9030 Stainless Steel Fine Turning Insert, R0.8 (10pcs)

$65.69 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

The Original Korloy DNMG110408-HS PC9030 (ANSI Standard: DNMG 332) is a premium 55° diamond insert engineered for superior chip control in stainless steel finishing. When machining austenitic stainless steels like 304 or 316, standard inserts often produce long, stringy chips that damage surface finish and wrap around the spindle. The HS (High-Sharpness/Finishing) chipbreaker is specifically designed to curl and snap chips at shallow depths of cut. Combined with the PC9030 PVD coating, this insert offers an exceptional balance of edge sharpness and heat resistance.

Stop Bird-Nesting: The HS geometry is your first line of defense against chip tangling in automated CNC production. With an R0.8 radius, it provides more edge security than R0.4 while still delivering the precision needed for final passes.

Technical Specifications:

Brand Korloy (100% Genuine)
ISO Code DNMG110408-HS
ANSI Code DNMG 332
Grade PC9030 (Premium PVD for Stainless)
Nose Radius 0.8 mm (Robust Finishing)

Core Performance Benefits:

  • Optimized HS Geometry: Engineered for light depths of cut (ap) where other inserts fail to break the chip.
  • PVD Nanostructured Coating: Provides a chemical barrier that prevents the "gummy" stainless steel from welding to the cutting tip.
  • Precision R0.8 Edge: Offers a better surface finish at higher feed rates compared to smaller radii, while maintaining high resistance to chipping.
  • Lower Cutting Heat: The sharp rake angle reduces friction, minimizing work-hardening on the workpiece surface.

Recommended Cutting Parameters:

Material Group Cutting Speed (Vc) Feed Rate (f) Depth of Cut (ap)
300 Series Stainless 100 - 190 m/min 0.08 - 0.22 mm/rev 0.2 - 1.5 mm
400 Series Stainless 110 - 210 m/min 0.10 - 0.25 mm/rev 0.3 - 2.0 mm
Heat-Resistant Alloys 30 - 60 m/min 0.05 - 0.15 mm/rev 0.2 - 1.0 mm

Compatible Tool Holders:

Standard fit for all 55-degree negative 11-size holders:

HS vs. HM: When to Choose?

Both use the premium PC9030 grade, but the chipbreaker changes the application:

HS (This Model)

Target: Precision Finishing. If you are taking a final "skin cut" and the chips are long and dangerous, HS is the solution. It is sharper and forces a tighter chip curl.

HM (The Universal)

Target: Semi-Finishing to Medium. Best for general turning where you have a bit more depth. It is a more robust edge but might struggle to break chips on very light finishing passes.

Machinist's Pro Tip: Using the HS chipbreaker on a CNC lathe allows for unattended operation on stainless parts, as you won't have to stop the machine to clear away "nesting" chips from the tool post.

Packaging: 10 pieces per box.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.