Korloy TPGH110304L-CRT CN2000 (R0.4) Mirror Finish Cermet Turning Insert (10pcs)

$53.70 USD

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SKU: TPGH110304L-CRT CN2000
Description

The Original Korloy TPGH110304L-CRT CN2000 is a premium Cermet Turning Insert engineered for Stable Precision Finishing. By utilizing the robust 11-size triangular substrate and the elite CN2000 Grade, this insert provides the ultimate surface integrity on carbon steel, alloy steel, and stainless steel. The 0.4mm (1/64") corner radius offers excellent edge strength for medium-length production runs, ensuring that your parts achieve a mirror-like finish without the risk of premature chipping.

Superior Chemical Stability: The CN2000 Cermet (Ceramic + Metal) grade possesses a very low affinity for iron-based materials. This prevents Built-Up Edge (BUE), allowing the insert to maintain a sharp, clean cutting action even at the high speeds required for ultra-fine surface finishes.

Technical Specifications:

ISO Designation TPGH 110304L-CRT
Insert Shape Triangular 11° Positive (T)
Inscribed Circle (IC) 6.35 mm / (1/4")
Thickness (S) 3.18 mm / (1/8")
Corner Radius (r) 0.4 mm / (0.016")
Grade CN2000 (Elite Finishing Cermet)

Core Performance Benefits:

  • Enhanced Structural Rigidity: The 11-size thickness (3.18mm) significantly reduces vibrations compared to smaller TPGH sizes.
  • Perfect Ra Values: CRT chipbreaker geometry is optimized to create a "wiper effect" that smoothens the surface as it cuts.
  • Anti-Oxidation Performance: Cermet’s high thermal resistance allows for higher RPMs, resulting in better productivity and heat management.
  • Durable 0.4mm Radius: Specifically chosen for those who need a balance between a fine finish and the ability to handle slight inconsistencies in the finishing pass.

Recommended Cutting Parameters:

Workpiece Material Cutting Speed (Vc) Feed Rate (fn) Depth of Cut (ap)
Carbon Steel (1045) 200-450 m/min 0.05-0.15 mm/rev 0.10-0.7 mm
Alloy Steel (4140) 150-350 m/min 0.05-0.12 mm/rev 0.10-0.6 mm

Compatible Tool Holders:

Optimized for 11-size triangular positive tool systems:

Machinist Tip: Cermet Finishing Strategies

How to optimize the life of your TPGH110304L CN2000:

Heat Management

Cermet performs best at high speeds. If your finish looks "torn" or gray, **increase the spindle speed**. Cermet needs high interface temperatures to cut cleanly.

Stability is Key

The 11-size is stronger, but cermet remains brittle. Ensure your workpiece is clamped rigidly and avoid any interrupted cuts (like cross-holes or splines).

Pro Advice: For internal boring, the 11-size TPGH is superior to smaller sizes as the increased insert thickness helps dampen harmonic vibrations, leading to better Ra values deep inside the bore.

Packaging: 10 pieces per box.

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