Mitsubishi DNMG150608 UC5115 Carbide Insert | Genuine MMC Japan

$94.05 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

DNMG150608 UC5115

MITSUBISHI MATERIALS | PREMIUM CAST IRON TURNING SERIES

The Mitsubishi DNMG150608 UC5115 is a high-performance 55° rhombic negative turning insert, specifically engineered for the demanding world of Cast Iron (K-class) machining. Leveraging Mitsubishi Materials' proprietary CVD coating technology, this insert excels in high-speed continuous to light interrupted cutting, providing unparalleled tool life and surface finish quality.

Technical Specifications

Metric Specification DNMG150608 (R0.8)
ANSI/Inch Equivalent DNMG 442
Material Grade UC5115 (CVD Coated)
Application Range Gray Cast Iron / Ductile Iron

UC5115 Grade Technology

The UC5115 grade features a thick Al2O3 (Alumina) layer combined with a specialized TiCN layer. This combination offers extreme thermal protection and crater wear resistance. It is the industry standard for stable machining of GCI and NCI at high surface speeds.

MA Chipbreaker Geometry

The MA Chipbreaker (Medium-range cutting) is designed for versatile performance. Its edge strength is optimized to handle the abrasive nature of cast iron while maintaining excellent chip control across various depths of cut.

Recommended Cutting Parameters

Workpiece Material Cutting Speed ($v_c$) Feed Rate ($f$) Depth of Cut ($a_p$)
Gray Cast Iron (GCI) 150 - 350 m/min 0.20 - 0.50 mm/rev 1.0 - 4.5 mm
Nodular Cast Iron (NCI) 120 - 250 m/min 0.15 - 0.45 mm/rev 1.0 - 4.0 mm

READY TO MOUNT?

This insert fits all standard DDJNR/L, DDNNN, and DDUNR/L tool holders.

SHOP COMPATIBLE TOOL HOLDERS →

Metric (ISO) vs. Inch (ANSI) Reference

Feature Metric: DNMG150608 Inch: DNMG 442
Inscribed Circle (IC) 12.7 mm 1/2"
Thickness (S) 6.35 mm 1/4"
Corner Radius (RE) 0.8 mm 1/32"

Grade Selection Tips:

  • UC5115: Your primary choice for general-purpose cast iron turning. Offers a perfect balance of toughness and hardness.
  • UC5105: Upgrade to this grade for high-speed continuous finishing of gray cast iron where maximum wear resistance is required.
  • MC5005: Use for extremely high-speed applications in stable conditions.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.