Tungaloy TCMT110202-PS T9115 CVD Coated Carbide Turning Insert for Steel Finishing - BEYOND

Tungaloy TCMT110202-PS T9115 CVD Coated Carbide Turning Insert for Steel Finishing

$63.22 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy TCMT110202-PS T9115 Turning Insert

High-Performance CVD Coated Carbide | T9115 Steel Grade | 0.2mm Precision Radius

What is the best carbide grade for high-speed continuous steel finishing?

The Tungaloy TCMT110202-PS T9115 is a premium triangular indexable turning insert engineered for high-precision finishing operations on ISO P (Steel) materials. Featuring the advanced T9115 CVD coating, this insert provides exceptional wear resistance and thermal stability during high-speed machining. The 0.2mm corner radius (02) and the -PS (Power Sharp) chipbreaker are optimized for light depths of cut, ensuring superior chip evacuation and a high-gloss surface finish. 100% Made in Japan, it is the ideal solution for CNC shops prioritizing dimensional accuracy and reduced downtime.

T9115 CVD Grade

A specialized CVD coated grade with a thick Alumina (Al2O3) layer. It offers extreme crater wear resistance at high temperatures, allowing for cutting speeds far exceeding standard carbide.

-PS Sharp Breaker

The "Power Sharp" geometry features a highly positive rake. It minimizes cutting force and prevents built-up edge (BUE), which is crucial for finishing low-carbon steels.

0.2mm Radius Precision

The ultra-small radius allows for intricate profile turning and fine boring with minimal vibration, making it perfect for small-diameter parts with strict Ra requirements.

Decoding TCMT110202-PS Nomenclature

T
Triangular
C
7° Relief
M
Tolerance
T
Hole/Fix
11
11mm L
02
2.38mm Thk
02
0.2mm Rad.
-PS
Chipbreaker

3. Technical Specifications: Metric vs. Imperial

Technical Feature Metric (ISO) Imperial Reference
ISO Designation TCMT110202-PS TCMT 21.50.5-PS
Inscribed Circle (IC) 6.35 mm 1/4"
Thickness (S1) 2.38 mm 3/32"
Corner Radius (RE) 0.2 mm 0.008"

Expert Cutting Parameters (T9115 Grade)

  • Cutting Speed (Vc): 150 - 350 m/min (Recommended for stable steel)
  • Feed Rate (f): 0.03 - 0.12 mm/rev
  • Depth of Cut (ap): 0.1 - 1.0 mm

*Machinist Advice: CVD grades like T9115 perform best at higher speeds to minimize built-up edge. Ensure rigid work-holding for 0.2mm radius precision.*

4. Primary Applications

  • Fine finishing of low-to-medium carbon steels.
  • High-precision internal boring of alloy steel parts.
  • Machining of small-diameter shafts and hydraulic pins.
  • Ideal for continuous turning with Ra < 1.6 requirements.

5. Equipment Compatibility

Universal fit for Tungaloy / ISO boring bars and holders designed for TCMT 1102 size pockets. Common tool shanks: S08K-STFCR11, S10K-STUCR11, and external STGCR11 holders.

7. Why Source from CNCHome-Beyond?

100% Genuine
Tungaloy Japan Stock
Technical Director
Professional B2B Advice
Industrial Stock
Ready for Global Shipping
Original Packaging
Sealed Factory Boxes

Real Feedback from Global Machinists

⭐⭐⭐⭐⭐ "Perfect for Finish Boring" - James D., USA
"The 0.2 radius is exactly what we needed for our precision bores. Very low vibration and the T9115 grade lasts much longer in high-speed runs than my previous coated carbide."

⭐⭐⭐⭐⭐ "Stable and Precise" - Karl R., Germany
"Tungaloy Japan never disappoints. Consistent results part after part. Great chip control with the -PS breaker even at very light feeds."

⭐⭐⭐⭐ "Great Life at High Vc" - Lin S., Singapore
"Run it fast and it shines. Excellent service from the Beyond team, products are definitely genuine factory stock."

⭐⭐⭐⭐⭐ "Mirror Finish" - Marco V., Italy
"Superior surface Ra compared to standard PVD inserts. T9115 is my go-to for finishing carbon steel components."

⭐⭐⭐⭐⭐ "Reliable B2B Partner" - Arjun P., India
"The technical specifications provided were spot on. These inserts increased our throughput on the CNC lathe by 20%."

8. FAQ - Professional Support

Q: Is T9115 suitable for Stainless Steel?

A: T9115 is optimized for ISO P (Steel). For Stainless (ISO M), we recommend PVD grades like AH725 for better work-hardening resistance.

Q: Can I use this for interrupted cuts?

A: The 0.2mm radius is delicate. For heavy interrupted cuts, we suggest using a 0.4mm or 0.8mm radius to increase edge toughness.

Q: Does it fit my existing STUCR11 bar?

A: Yes, it fits any holder designed for the TCMT 1102 / TCMT 21.5 standard pockets.

Industrial Tip: CVD vs. PVD for Steel

Select **T9115 CVD Carbide** when your priority is tool life during long, continuous high-speed finishing runs. The thermal protection of Alumina coating allows for higher productivity without losing edge integrity. For precision steel turning, **Tungaloy Japan** is the professional choice.

© Technical Data by cnchome-beyond.com - CNC Tool Authority

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.