KORLOY SP300 H01 Indexable Grooving & Cut-Off Inserts | SP Series 3mm Uncoated Carbide Inserts for Aluminum & Non-Ferrous CNC Lathes (10pcs/box) / SP300 H01 0.118 inch Width Tooling

$67.50 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY SP300 H01 Indexable Grooving & Cut-Off Inserts (10pcs/box)

High-Performance Uncoated Carbide Inserts for Aluminum, Non-Ferrous Metals, and Plastics CNC Lathe Machining

1. Product Overview: Which insert is best for high-speed aluminum grooving and parting-off applications?

Which indexable grooving insert ensures razor-sharp cutting behavior, minimal built-up edge (BUE), and flawless surface finishes when machining aluminum alloys or non-ferrous materials on CNC lathes? Backed by industrial metalworking standards, the KORLOY SP300 H01 is engineered specifically for non-ferrous applications. It features the specialized H01 grade—an uncoated, highly wear-resistant fine-grain carbide substrate characterized by an exceptionally sharp, polished cutting edge. This design prevents material adhesion and ensures clean chip evacuation when cutting aluminum, brass, copper, and engineering plastics.

2. Product Core Advantages (Key Features)

  • H01 Uncoated Fine-Grain Substrate: Delivers extreme edge sharpness without coating build-up, preventing edge rounding and reducing cutting forces in gummy materials.
  • Polished Rake Face: Minimizes friction and eliminates built-up edge (BUE) during high-speed aluminum turning, grooving, and parting.
  • Rigid Locating Interface: Provides high-stability clamping and repeatability to prevent chatter during deep radial cuts.
  • Optimized Chip Geometry: Promotes smooth chip curling and evacuation from 3.0mm wide slots.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal non-ferrous CNC lathe programming.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Type / Series SP Grooving & Parting SP Grooving & Parting
Cutting Width ($W$) 3.0 mm 0.1181 inch (~1/8")
Recommended Feed ($f$) - Grooving 0.04 - 0.10 mm/rev 0.0016 - 0.0039 in/rev
Recommended Feed ($f$) - Parting 0.03 - 0.08 mm/rev 0.0012 - 0.0031 in/rev
Cutting Speed ($Vc$) - Aluminum 200 - 500 m/min 650 - 1640 SFM

Model Nomenclature Breakdown: SP300 H01

SP
Grooving/Part geometry
300
3.0mm cutting width
H01
Uncoated Carbide Grade

4. Product Application Scenarios

Optimized for high-speed CNC turning center operations involving aluminum alloys (e.g., 6061, 7075), brass, bronze, copper, magnesium, and engineering thermoplastics requiring exceptional edge sharpness and clean surface integrity.

5. Compatibility (Tooling & Equipment)

  • Tool Holders: Fits standard SP-type external grooving tool blocks and parting blades matching 3mm pocket size specifications.
  • Machine Platforms: Compatible with high-speed CNC lathes, Swiss-type automatic lathes, and precision turning centers.
  • Coolant Systems: Highly compatible with water-miscible emulsion or neat cutting oils to prevent chip packing during high-speed non-ferrous passes.

6. Grade Comparison & Workpiece Material Matrix

Evaluating how grade H01 performs across non-ferrous and synthetic material classifications ensures maximum machining efficiency.

ISO Material Group Workpiece Description KORLOY H01 Performance Equivalent Industry Grades
N Group (Non-Ferrous) Aluminum Alloys, Copper, Brass, Bronze Superior resistance to edge build-up with mirror-finish sharpness for high-speed aluminum grooving and parting. Sandvik H13A / Iscar IC20
S/N Group (Plastics) Engineering Plastics, Acrylic, Nylon Prevents melting and burr formation via clean, razor-sharp shear action. Kennametal KCU10 / Kyocera KW10

7. Why Choose Us

100% Guaranteed Authenticity

We supply factory-authorized KORLOY cutting tools, guaranteeing original metallurgical properties and consistent batch performance.

Expert Technical Support

Backed by extensive industrial turning databases, our technical team helps you optimize cutting speeds and feed rates for maximum tool life.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: Why is an uncoated grade like H01 recommended for aluminum parting instead of coated grades?

A: Uncoated H01 provides a mirror-polished, razor-sharp edge that prevents aluminum from adhering or building up on the tool tip, ensuring cleaner cuts and longer tool life.

Q: How should feed rate be handled when breaking through aluminum center stock?

A: Reduce the feed rate by 30% during the final 1mm approach to the center axis to minimize burrs and protect the sharp cutting edge from impact.

Q: How many inserts are packaged per box?

A: Each factory-sealed box contains 10 indexable inserts.

Troubleshooting & Grade Comparison Tips

  • Built-Up Edge (BUE) on Aluminum: Ensure high-pressure coolant flow is active and cutting speed ($Vc$) is maintained above 200 m/min.
  • Poor Surface Finish: Check that the tool center height is precisely aligned to prevent rubbing against the workpiece.
  • Chip Smearing in Groove: Confirm that the 3.0mm width slot is properly cleared of chips using an air blast or coolant stream.

Authoritative Reference: Compliant with ISO lathe tooling standards and empirical industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.