Taegutec TNMG 160404 EA TT9080 PVD Insert for Stainless Steel & Superalloy (10pcs)

$128.48 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec TNMG 160404 EA TT9080

High-Performance PVD Carbide for Stainless Steel & Super Alloys

Product Overview

"Which insert is most reliable for turning 316 Stainless or Inconel without constant notch wear or work hardening?"

The TaeguTec TNMG 160404 EA TT9080 is engineered for the world's toughest materials. Featuring the TT9080 PVD-coated grade, this insert utilizes a submicron substrate that provides extreme edge toughness and resistance to thermal cracking. The EA chipbreaker is a highly positive, sharp geometry specifically designed to shear through gummy materials like Stainless Steel and Heat Resistant Super Alloys (HRSA). By reducing cutting forces and heat, it prevents the work hardening of the workpiece and ensures long, predictable tool life in high-stakes aerospace and medical manufacturing.

Key Core Advantages

Advanced PVD Coating

The TT9080 grade features a ultra-fine coating layer that offers exceptional adhesion and resistance to built-up edge (BUE).

EA "Easy" Geometry

Sharp cutting edge reduces friction and pressure, which is critical for maintaining part integrity in thin-walled or exotic alloy parts.

Exceptional Versatility

Excels in ISO M (Stainless) and ISO S (Super Alloys), providing a single-insert solution for complex material workshops.

Technical Specifications

TNMG 160404 EA Designation Guide

T
Triangular
N
60° Negative
M
Tolerance
G
With Hole
160404
0.4 Rad
EA
Sharp Fin.
Unit System Designation I.C. (mm/inch) Thickness
Metric (ISO) TNMG 160404 EA 9.525 mm 4.76 mm
Imperial (ANSI) TNMG 331 EA 3/8" 3/16"

Cutting Parameters for TT9080

Workpiece Material Vc (m/min) fn (mm/rev)
Stainless Steel (304/316) 80 - 180 0.05 - 0.20
Inconel / Titanium Alloys 30 - 70 0.05 - 0.15

Standard Compatibility


Applications & Compatibility

  • Aerospace Components: Turning Inconel, Monel, and Titanium engine parts.
  • Medical Industry: High-precision machining of stainless surgical instruments.
  • Oil & Gas: Duplex and Super-Duplex stainless steel valves and connectors.
  • Compatibility: Industry-standard for all 16mm triangular holders (MTJNR, PSSNR, etc.).

TaeguTec Stainless/HRSA Grade Range

Grade Coating Application Main Benefit
TT9080 PVD Finishing / Med Heat/Wear Resistance
TT9225 CVD General Purpose Balanced Toughness
TT9235 CVD Heavy Interrupted Impact Resistance

Why Choose the TT9080 + EA Combination?

Machining Heat Resistant Super Alloys (HRSA) and Stainless Steel presents two main enemies: heat and notch wear. The TT9080's PVD coating acts as a superior thermal barrier, while the EA chipbreaker's sharp geometry ensures the material is cut cleanly rather than pushed. This significantly lowers the temperature at the cutting zone. For B2B customers in high-precision sectors, this translates to fewer tool changes, zero scrapped parts due to work hardening, and a surface finish that meets the strictest industrial standards.

★★★★★

"Best insert we've used for Titanium. The EA chipbreaker really keeps the heat down."

— Robert K., USA
★★★★★

"Excellent tool life on 316L. Much better than our previous CVD inserts for this job."

— Günter H., Germany
★★★★★

"La geometria EA è perfetta per le leghe di nichel. Finitura superficiale ottima."

— Paolo B., Italy
★★★★☆

"Predictable wear pattern. Reliable for lights-out manufacturing in stainless."

— Kenji S., Japan

Frequently Asked Questions

Q: Is TT9080 suitable for dry machining?
A: While TT9080 has high heat resistance, high-pressure coolant is strongly recommended for Stainless and HRSA to assist in chip evacuation and edge cooling.
Q: How does the EA chipbreaker compare to the VF?
A: The EA is slightly tougher and better suited for the high-pressure conditions of super-alloys, whereas VF is for ultra-fine finishing of steel.
Q: What is the benefit of PVD over CVD for stainless?
A: PVD coatings are thinner and smoother, which allows for a sharper cutting edge—crucial for preventing built-up edge on gummy stainless steels.

Pro-Tip: When machining Inconel, maintain a constant feed rate and ensure depth of cut is greater than the work-hardened layer of the previous pass.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.