Tungaloy CCMT09T304-24 T9115 CVD Coated Carbide Turning Insert for Steel - BEYOND

Tungaloy CCMT09T304-24 T9115 CVD Coated Carbide Turning Insert for Steel

$46.30 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

Tungaloy CCMT09T304-24 T9115 Turning Insert

Flagship CVD Coated Grade | High-Speed Steel Specialization | 24-Style Chipbreaker

Product Overview

The Tungaloy CCMT09T304-24 T9115 is a high-productivity CVD coated carbide turning insert specifically designed for the high-speed turning of steel (P-class materials). Engineered with the legendary T9115 grade, this insert features a specialized multi-layer coating that provides extreme resistance to thermal cracking and plastic deformation. The 24-style chipbreaker is a double-sided geometry optimized for light-to-medium finishing, offering unparalleled chip evacuation in CNC machining. Made in Japan, this indexable turning tool is the industry choice for maintaining long tool life and tight tolerances in precision machining environments.

Technical Designation Breakdown

C
80° Rhombic
C
7° Clearance
M
M Tolerance
T
Hole Type
09
9.5mm Edge
T3
3.97mm Thick
04
0.4mm Radius
24
Chipbreaker

Technical Specifications: Metric vs. Imperial

Feature Metric (Standard) Imperial Equiv.
ISO / ANSI Model CCMT09T304-24 CCMT32.51-24
Inscribed Circle 9.525 mm 3/8 inch
Thickness 3.97 mm 5/32 inch

Premium T9115 CVD Grade

The T9115 grade is a flagship CVD coating designed for superior efficiency in steel turning. By incorporating a thick Al2O3 layer and a specialized binder, it manages heat better than standard carbide. This long-tail keywords industry favorite allows for higher cutting speeds without compromising the structural integrity of the tool edge, making it perfect for precision machining in high-volume production.

24 Chipbreaker Geometry

The 24-style chipbreaker is Tungaloy's answer to difficult chip control during light-to-medium finishing. Its unique geometry breaks chips early, preventing them from wrapping around the workpiece or the boring bar, which is vital for maintaining high surface quality.

Recommended Cutting Parameters

Optimized for P (Steel) Turning:

  • Cutting Speed (Vc): 150 - 350 m/min (490 - 1150 SFM)
  • Feed Rate (f): 0.05 - 0.25 mm/rev
  • Depth of Cut (ap): 0.2 - 2.0 mm

*Note: CVD grades perform exceptionally well in high-heat environments where speed is prioritized.*

Global Verified Reviews

⭐⭐⭐⭐⭐ "Reliable Production" - Markus R., Germany
"T9115 is incredibly stable. We ran 500 alloy steel parts and the insert showed very little wear. Highly recommended for CNC production."

⭐⭐⭐⭐⭐ "Consistent Quality" - Hiroshi K., Japan
"Authentic Tungaloy quality. The 24 chipbreaker handles finishing passes with excellent chip control. Very reliable."

⭐⭐⭐⭐ "Great for High Speed" - David L., USA
"Pushed the RPM on our lathe and the CCMT09T304 held up perfectly. T9115 loves the heat."

⭐⭐⭐⭐⭐ "Perfect Finish" - Antonio V., Italy
"Excellent surface finish for steel parts. The 0.4mm radius is perfect for fine detail and finishing passes."

⭐⭐⭐⭐⭐ "Fast Delivery & Original" - Lee W., UK
"Original Japanese inserts. Fast shipping. Performance is exactly what you'd expect from Tungaloy."

Technical Q&A

Q: Can I use this for machining 304 Stainless Steel?

A: While it can cut some stainless, T9115 is optimized for Steel (P). For dedicated Stainless Steel work, Tungaloy’s T6120 or AH725 series is recommended.

Q: What is the benefit of CVD coating over PVD?

A: CVD coatings are thicker and provide better heat protection, making them superior for continuous, high-speed turning in steel.

Q: Which tool holder fits this insert?

A: It fits any standard **SCLCR09** or **SCLCR3/8** external turning tool or boring bar designed for size 09T3 inserts.

Machining Tip: CVD vs. Cermet

For light finishing requiring a mirror finish, consider Cermet (NS9530). However, for production stability, high-speed roughing, and semi-finishing in steel, the T9115 CVD grade is the superior choice for consistent tool life.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.