Mitsubishi TNMG160412 UC5115 | High-Feed Cast Iron Insert - BEYOND

Mitsubishi TNMG160412 UC5115 | High-Feed Cast Iron Insert

$46.93 USD

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SKU: TNMG160412 UC5115
Description

TNMG160412 UC5115

Mitsubishi Materials | The Specialist for High-Efficiency Cast Iron Turning

The Mitsubishi TNMG160412 UC5115 is a high-performance CVD coated carbide insert engineered for heavy-duty turning of Gray and Ductile Cast Iron. Utilizing the UC5115 grade with a thick Alumina ($Al_2O_3$) layer, this insert provides extreme thermal protection and crater wear resistance. The large 1.2mm nose radius makes it a definitive long-tail industrial tool for high-feed roughing and stable finishing in abrasive K-class materials.

CVD Thick Coating | K-Class Specialist | Maximum Edge Strength

Technical Code Breakdown

T
Triangular Shape
N
0° Relief Angle
M
M-Class Tolerance
G
Double-Sided
16
16.5mm Edge
04
4.76mm Thick
12
1.2mm Radius

Global Standard Comparison

Attribute ISO (Metric) Model ANSI (Inch) Equivalent
Model ID TNMG160412 TNMG 333
Inscribed Circle (IC) 9.525 mm 0.375"
Nose Radius (RE) 1.2 mm 0.047"

UC5115 CVD Turning Grade

The UC5115 grade is a specialized CVD turning material. It balances extreme hardness with enough toughness to handle light interruptions. This indexable turning insert is the first choice for machining cast iron components where heat-induced wear is the primary concern.

TNMG Robust Geometry

The double-sided TNMG geometry provides 6 usable cutting edges, offering excellent cost-performance for CNC machining. The 1.2mm radius on this model ensures the cutting edge remains stable under high feed rates, reducing the risk of edge chipping on abrasive casting skins.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Gray Cast Iron (FC) 200 - 450 m/min 0.25 - 0.60 mm/rev 1.0 - 5.0 mm
Ductile Cast Iron (FCD) 150 - 350 m/min 0.20 - 0.50 mm/rev 1.0 - 4.5 mm

TOOL HOLDER COMPATIBILITY

Designed for high-rigidity MTJNR/L or WTJNR/L top-clamp tool holders (Size 16).

Browse Size 16 Tool Holders →

💡 Technical Pro-Tips: Cast Iron Selection

  • UC5115 (Current): The versatile choice for high-speed cast iron turning. Best for general stable and lightly interrupted cutting.
  • UC5105: Use this for maximum wear resistance in extremely high-velocity, continuous gray iron turning.
  • Efficiency Tip: The 1.2mm radius on this model allows for significantly higher feed rates than the 0.4 or 0.8 models while maintaining excellent edge life.

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