Mitsubishi TNMG160412 UC5115 | High-Feed Cast Iron Insert - BEYOND

Mitsubishi TNMG160412 UC5115 | High-Feed Cast Iron Insert

$51.62 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TNMG160412 UC5115

Mitsubishi Materials | The Specialist for High-Efficiency Cast Iron Turning

The Mitsubishi TNMG160412 UC5115 is a high-performance CVD coated carbide insert engineered for heavy-duty turning of Gray and Ductile Cast Iron. Utilizing the UC5115 grade with a thick Alumina ($Al_2O_3$) layer, this insert provides extreme thermal protection and crater wear resistance. The large 1.2mm nose radius makes it a definitive long-tail industrial tool for high-feed roughing and stable finishing in abrasive K-class materials.

CVD Thick Coating | K-Class Specialist | Maximum Edge Strength

Technical Code Breakdown

T
Triangular Shape
N
0° Relief Angle
M
M-Class Tolerance
G
Double-Sided
16
16.5mm Edge
04
4.76mm Thick
12
1.2mm Radius

Global Standard Comparison

Attribute ISO (Metric) Model ANSI (Inch) Equivalent
Model ID TNMG160412 TNMG 333
Inscribed Circle (IC) 9.525 mm 0.375"
Nose Radius (RE) 1.2 mm 0.047"

UC5115 CVD Turning Grade

The UC5115 grade is a specialized CVD turning material. It balances extreme hardness with enough toughness to handle light interruptions. This indexable turning insert is the first choice for machining cast iron components where heat-induced wear is the primary concern.

TNMG Robust Geometry

The double-sided TNMG geometry provides 6 usable cutting edges, offering excellent cost-performance for CNC machining. The 1.2mm radius on this model ensures the cutting edge remains stable under high feed rates, reducing the risk of edge chipping on abrasive casting skins.

Recommended Cutting Parameters

Material Group Speed ($v_c$) Feed ($f$) DOC ($a_p$)
Gray Cast Iron (FC) 200 - 450 m/min 0.25 - 0.60 mm/rev 1.0 - 5.0 mm
Ductile Cast Iron (FCD) 150 - 350 m/min 0.20 - 0.50 mm/rev 1.0 - 4.5 mm

TOOL HOLDER COMPATIBILITY

Designed for high-rigidity MTJNR/L or WTJNR/L top-clamp tool holders (Size 16).

Browse Size 16 Tool Holders →

💡 Technical Pro-Tips: Cast Iron Selection

  • UC5115 (Current): The versatile choice for high-speed cast iron turning. Best for general stable and lightly interrupted cutting.
  • UC5105: Use this for maximum wear resistance in extremely high-velocity, continuous gray iron turning.
  • Efficiency Tip: The 1.2mm radius on this model allows for significantly higher feed rates than the 0.4 or 0.8 models while maintaining excellent edge life.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.