Korloy DNMG150404-HA H01 Aluminum & Non-Ferrous Finishing Insert (10pcs) - BEYOND

Korloy DNMG150404-HA H01 Aluminum & Non-Ferrous Finishing Insert (10pcs)

$76.22 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

The Original Korloy DNMG150404-HA H01 (ANSI Standard: DNMG 431) is an industry-leading 55° diamond insert specifically engineered for High-Mirror Finishing of Aluminum, Copper, and Non-Ferrous Metals. Unlike coated inserts that can be "blunt," the H01 Grade is an uncoated, ultra-fine micrograin carbide that is fully ground and polished. The HA chipbreaker features a high rake angle and a mirror-polished top face, effectively eliminating material welding and ensuring exceptionally clean chip evacuation even on soft, gummy aluminum alloys.

Mirror Finish Performance: The H01 grade is optimized for high-speed cutting where surface aesthetics are critical. It is the go-to solution for automotive wheels, aerospace components, and decorative aluminum parts where a "buffed" look is required directly from the lathe.

Technical Specifications:

Brand Korloy (100% Genuine)
ISO Code DNMG150404-HA
ANSI Code DNMG 431
Grade H01 (Uncoated Polished Carbide)
Application Aluminum, Copper, Brass, Plastics

Core Performance Benefits:

  • Up-Sharp Precision Edge: Fully ground periphery provides a much sharper edge than molded inserts, reducing cutting force and heat.
  • Mirror-Polished HA Groove: Prevents built-up edge (BUE) by allowing chips to slide effortlessly over the insert surface.
  • Ultra-Fine Micrograin Substrate: High wear resistance even without a coating, maintaining edge sharpness for longer periods in non-ferrous materials.
  • Small 0.4mm Radius: Ideal for intricate details and reducing vibration on thin-walled aluminum tubes or housings.

Recommended Cutting Parameters:

Material Group Cutting Speed (Vc) Feed Rate (f) Depth of Cut (ap)
Aluminum (Wrought/Cast) 300 - 800 m/min 0.05 - 0.20 mm/rev 0.1 - 2.5 mm
Copper / Brass 150 - 400 m/min 0.05 - 0.15 mm/rev 0.1 - 1.5 mm
Plastics / PVC 200 - 500 m/min 0.10 - 0.30 mm/rev 0.5 - 3.0 mm

Compatible Tool Holders:

Fits standard 55-degree negative DNMG tool posts:

The "Mirror" Choice: H01 vs. PC9030

Why using the correct grade for aluminum is a game-changer:

H01 (Polished - This Model)

Uncoated and razor-sharp. Best for Aluminum & Copper. The polished surface prevents soft metal from sticking to the tool, which is the #1 cause of poor surface finish.

PC9030 (PVD Coated)

Designed for Stainless Steel. While great for steel, the coating can actually cause aluminum to "smear" or stick, resulting in a dull, torn surface finish.

Machinist's Pro Tip: When using the H01 grade on aluminum, increase your RPM (Spindle Speed) as much as your machine allows. Higher speeds with this polished insert will yield a significantly brighter finish.

Packaging: 10 pieces per box.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.