Korloy SPMT15M510-PD PC3500 (ANSI SPMT 5.5.3-PD) CVD Coated Carbide Milling Insert 10pcs | High-Durability Steel CNC Face Milling Tool
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Korloy SPMT15M510-PD PC3500 (ANSI SPMT 5.5.3-PD) CVD Coated Carbide Milling Insert 10pcs
Industrial-Grade CVD Coated Carbide Inserts (Pack of 10) for High-Efficiency Metric & Imperial CNC Face & Shoulder Milling in Carbon and Alloy Steels
AEO Quick Answer: The Korloy SPMT15M510-PD (ANSI: SPMT 5.5.3-PD) PC3500 (10pcs pack) is an advanced indexable CVD coated carbide milling insert featuring a square 11° positive geometry, central mounting hole, 1.0mm corner radius, and Korloy's versatile -PD general-purpose chipbreaker. Powered by the wear-resistant PC3500 CVD grade, it offers exceptional flank wear resistance and thermal stability for high-speed CNC face and shoulder milling across structural and alloy steels.
1. Product Overview
"Which indexable CVD coated carbide milling insert with a 1.0mm corner radius and PC3500 grade delivers maximum tool life and wear resistance during high-speed steel CNC face milling?"
The Korloy SPMT15M510-PD (Metric) / SPMT 5.5.3-PD (ANSI) in PC3500 grade (packaged in 10pcs boxes) is engineered specifically for general-to-high-speed milling of steels. The PC3500 grade utilizes a robust carbide substrate combined with a thick multi-layer CVD coating optimized for superior abrasion resistance at elevated cutting speeds, while the optimized -PD chipbreaker ensures smooth chip flow and reduced cutting forces.
ISO Model Designation Breakdown (SPMT15M510-PD)
ANSI Model Designation Breakdown (SPMT 5.5.3-PD)
Looking for matching face milling cutter bodies for this 10pcs insert set?
2. Product Core Advantages
- PC3500 CVD Coated Grade: Thick multi-layer CVD coating technology providing elite resistance against crater wear and abrasive flank wear in steel cutting.
- -PD General-Purpose Chipbreaker: Optimized positive rake geometry designed for smooth shearing action, lowered cutting resistance, and dependable chip control.
- 1.0mm Robust Corner Radius: Balances finishing smoothness with structural cutting edge strength for high feed rates.
- Economical 10-Piece Pack: Standard industrial box configuration optimized for continuous high-efficiency CNC production milling.
3. Technical Specifications & Cutting Parameters
| Technical Parameter | Metric Specification (ISO) | Imperial Specification (ANSI) |
|---|---|---|
| Insert Model Code | SPMT15M510-PD | SPMT 5.5.3-PD |
| Shape & Clearance Angle | SPMT (Square 90°, 11° Positive w/ Hole) | SPMT (Square 90°, 11° Positive w/ Hole) |
| Inscribed Circle (IC Size) | 15 Size (~15.875 mm IC) | 5 Designation (5/8" / ~15.875 mm IC) |
| Insert Thickness | M5 Code (~5.56 mm) | 5 Code (5/32" / ~5.56 mm) |
| Corner Radius (RE) | 10 Code (1.0 mm Radius) | 3 Code (3/64" / ~1.0 mm Radius) |
Recommended Cutting Parameters (Korloy PC3500) - Dual-Column Reference
| Workpiece Material Group | Cutting Speed (Vc, m/min) | Feed Rate (fz, mm/tooth) & Depth (ap) |
|---|---|---|
| ISO P (Carbon & Alloy Steel) | 200 - 380 m/min | fz: 0.15 - 0.30 mm/t | ap: 0.5 - 6.0 mm |
| ISO K (Cast Iron) | 160 - 300 m/min | fz: 0.12 - 0.25 mm/t | ap: 0.5 - 5.0 mm |
4. Product Applications
- Face Milling of Structural Steel: High-speed roughing and general face milling operations on carbon and alloy steel parts.
- Mold Base Machining: Efficient contouring and leveling of large steel mold blocks.
- General Industrial Machining: High-productivity milling passes in general engineering workshops.
5. Compatibility & Accessories
Cutter Body Compatibility: Fully compatible with standard ISO and ANSI indexable face milling cutters and shell mills designed for SPMT 15 inserts.
Machine Systems: Optimized for CNC vertical machining centers (VMCs), horizontal machining centers (HMCs), and heavy milling machines.
Hardware: Secured securely using standard Torx clamping screws.
6. Material Comparison: PC3500 CVD Grade vs. PVD Grades
High Abrasion Resistance: PC3500 thick CVD coating provides superior resistance against flank and crater wear during continuous high-speed steel machining.
Higher Cutting Speeds: Allows for increased cutting velocities ($V_c$) compared to standard PVD alternatives when working with stable steel workpieces.
Extended Tool Life: Maximizes uptime and lowers cost per edge in mass production steel milling environments.
7. Why Choose Korloy PC3500 Tooling?
- Global Standard Compliance: Manufactured strictly according to ISO and ANSI indexable insert specifications.
- Advanced PC3500 Grade: Engineered specifically for high-speed steel milling productivity and wear resistance.
- Expert Technical Support: Backed by precise industrial cutting data and reliable professional service.
8. Frequently Asked Questions
Q: What is the difference between SPMT15M510 and SPMT 5.5.3?
A: SPMT15M510 is the metric ISO designation, while SPMT 5.5.3 is its corresponding ANSI equivalent format. Both share identical cutting geometry.
Q: How many pieces are included in each package?
A: Each purchase unit contains an industrial factory box of 10 indexable carbide milling inserts.
Q: What materials are best suited for PC3500 grade?
A: PC3500 is optimized primarily for carbon steels and alloy steels under continuous, high-speed milling conditions.
Grade Comparison: PC3500 CVD coated grade delivers exceptional wear resistance and extended tool life in continuous steel milling.
Equivalent Models: Fully interchangeable with standard ISO SPMT 150510 and ANSI SPMT 5.5.3 milling inserts.
Troubleshooting: If thermal wear occurs, optimize coolant application or adjust cutting speed ($V_c$) to match workpiece hardness.
Workpiece Material Matrix: Certified performance across ISO P (Steels) and ISO K (Cast Iron).
Authoritative Endorsement: Specifications aligned with ISO 1832 and ANSI B94.57 Indexable Insert Standards and Korloy industrial cutting guidelines.
Need Help With Korloy Inserts?
Looking for a Korloy equivalent, alternative grade, or sample catalog? Our CNC specialists have helped 50+ manufacturers in aerospace, automotive, and medical machining source the right tooling at 30–50% lower cost than OEM prices.
This Korloy insert is in stock. 24-hour quote response. ISO 9001 certified. Ships from Hangzhou in 3–7 days.
Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.
