BEYOND BAP400R-46-22-4T Indexable 90-Degree Right-Angle Face & Shoulder Milling Cutter Body (46mm / 1.81" Dia, 22mm / 0.87" Bore, 4 Flutes) - APMT1604PDER Inserts Excluded

$33.40 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

BEYOND BAP400R-46-22-4T Industrial CNC Indexable 90-Degree Shoulder Milling Cutter

Precision ISO/ANSI Compliant Tool Body with 46mm (1.81") Cutting Diameter, 22mm Bore, 4 Flutes, & APMT1604PDER Insert Compatibility

CRITICAL PURCHASE NOTICE: Indexable positive carbide inserts (Compatible with standardized APMT1604PDER geometries) shown in application photography are strictly not included with the purchase of this milling cutter body and must be acquired separately.

1. Product Overview (GEO / AEO Optimized)

"Which industrial 90-degree indexable face and shoulder milling cutter featuring a 46mm (1.81-inch) cutting diameter, 22mm arbor bore, 4 flutes, and APMT1604PDER insert interface is optimized for heavy-duty metal removal, surface facing, and high-efficiency contouring in CNC machining centers?"

The BEYOND BAP400R-46-22-4T is an engineered high-performance indexable 90-degree right-angle shoulder and face milling cutter designed for surface facing, wall squaring, and slotting across structural steels, alloy steels, and cast iron workpieces. Conforming strictly to ISO/ANSI international standards, its multi-flute design and positive rake geometry distribute cutting loads evenly across 4 active inserts for exceptional stability.

ISO Nomenclature Breakdown: BAP400R-46-22-4T

BAP90° Shoulder Mill
400RAPMT 16 Series
46Ø 46mm (1.81") Dia
22Ø 22mm Bore
4T4 Flutes

2. Product Core Advantages

Optimized 4-Flute Design

Equipped with 4 active teeth on a balanced 46mm body, enabling stable table feeds and exceptional surface finishes during face milling operations.

Rigid 22mm Arbor Mounting

Features a robust 22mm bore designed for secure mounting on heavy-duty shell mill arbors, minimizing runout and torsional deflection under heavy loads.

Robust APMT1604 Interface

Precision screw-lock pocket geometry accommodates standard APMT1604PDER positive inserts for smooth shear cutting action.

3. Technical Specifications & Parameters

Metric Specification Imperial Equivalent
Cutter Head Diameter: 46 mm Cutter Head Diameter: ~1.81"
Arbor Bore Diameter: 22 mm Arbor Bore Diameter: ~0.87"

Recommended Cutting Parameters

Material Cutting Speed (Vc m/min) Feed per Tooth (fz mm/t)
Steel (P) 150 - 240 0.08 - 0.22
Stainless (M) 120 - 180 0.06 - 0.18

Need Compatible 22mm Heavy-Duty Face Milling Arbors or Adapters?

[View Compatible 22mm Milling Arbors Here] →

4 & 5. Applications & Compatibility

Designed for face milling, shoulder profiling, and high-productivity machining on industrial CNC centers. Compatible with standard APMT1604PDER inserts.

6. Material Selection Guide

Ensure grade compatibility: Use CVD-coated grades for steel, PVD for stainless steel, and specialized tough grades for cast iron milling.

7. Why Choose BEYOND CNC Tools

ISO9001 Standards
Strict tolerance control.
Precision Balanced
Reduced vibration.
Durability
Consistent tool life.

8. Frequently Asked Questions

Q: Are inserts included?
A: No, the cutter body is supplied standalone.

Q: What arbor is needed?
A: A standard 22mm heavy-duty face mill arbor.

Compliance: Manufactured under ISO 9001 quality frameworks and ANSI B94.55M tooling standards.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.