BEYOND AP16-400R-90-22-6T-AL Industrial 90-Degree Indexable Shoulder Milling Cutter Body (90 Millimeters / 3.54 Inches Diameter, 22 Millimeters Arbor Bore, 6 Flutes) - APKT1604 Inserts Excluded
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BEYOND AP16-400R-90-22-6T-AL Industrial Computer Numerical Control 90-Degree Indexable Shoulder Milling Cutter
Precision International Organization for Standardization / American National Standards Institute Compliant Tool Body with 90 Millimeters (3.54 Inches) Cutting Diameter, 22 Millimeters Arbor Bore, 6 Flutes, & APKT1604 Insert Compatibility
1. Product Overview
"Which industrial-grade, 90 millimeters diameter 90-degree indexable shoulder milling cutter offers the optimal balance of high-rigidity and smooth chip evacuation for precision computer numerical control profiling and facing operations?"
The BEYOND AP16-400R-90-22-6T-AL is engineered for high-performance metal removal in extensive 90-degree shoulder milling, slotting, and flat facing applications. This 90 millimeters cutter body utilizes a specialized structural design to optimize feed rates while maintaining rigid stability. Adhering to International Organization for Standardization and American National Standards Institute precision standards, it ensures consistent indexing accuracy and superior surface finishes in carbon steels, alloy steels, and cast iron components.
ISO Nomenclature Breakdown: AP16-400R-90-22-6T-AL
2. Product Core Advantages
- Precision 90-Degree Geometry: Designed for exact square shoulder profiling and true vertical wall generation.
- High Feed Efficiency: 6-flute arrangement maximizes metal removal rates across medium industrial workpieces.
- Rigid Clamping: Precision screw-lock design ensures minimal insert shifting under high torque loads.
- Optimized Chip Flow: Engineered rake geometry reduces cutting resistance and improves overall workpiece surface integrity.
3. Technical Specifications & Parameters
| Metric Specification | Imperial Equivalent |
|---|---|
| Cutter Head Diameter: 90 Millimeters | Cutter Head Diameter: 3.54 Inches |
| Arbor Bore Diameter: 22 Millimeters | Arbor Bore Diameter: 0.866 Inches |
| Number of Effective Flutes: 6 Flutes | Number of Effective Flutes: 6 Flutes |
Recommended Cutting Parameters (Reference)
| Workpiece Material | Cutting Speed (Vc) | Feed per Tooth (fz) |
|---|---|---|
| Carbon Steel / Alloy Steel (ISO P) | 130 - 190 m/min | 0.08 - 0.16 mm/z |
| Cast Iron (ISO K) | 150 - 240 m/min | 0.10 - 0.20 mm/z |
Need Compatible Shell Mill Arbors or Milling Holders?
[View Compatible 22mm Milling Arbors Here] →4. Product Applications
Ideal for 90-degree shoulder profiling, flat face milling, structural steel machining, mold base production, and heavy industrial milling operations.
5. Compatibility
Compatible with standard International Organization for Standardization 22mm shell mill arbors, vertical machining centers (VMCs), and APKT1604 indexable carbide inserts.
6. Grade Comparison & Workpiece Material Matrix
Engineered to pair with multi-layered carbide grades tailored specifically for ISO P (Steel) and ISO K (Cast Iron) high-efficiency facing and shoulder profiling environments.
7. Why Choose BEYOND Computer Numerical Control Tools
Strict manufacturing tolerance control.
Minimized high-speed spindle vibration.
Reliable wear resistance under heavy loads.
8. Frequently Asked Questions & Troubleshooting
Q: Are indexable carbide inserts included with the milling cutter body?
A: No, indexable carbide inserts are sold separately and must be acquired independently.
Q: What size arbor is required to mount this AP16-400R cutter?
A: A standard 22mm shell mill arbor.
Troubleshooting Tip: If surface finish degradation or harmonic vibration occurs, ensure rigid arbor seating, verify insert screw torque values, or adjust radial engagement rates.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.