APKT11T304-LH YD101 Carbide Milling Insert – ZCC.CT (10pcs)

$61.12 USD

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Description

APKT11T304-LH YD101 Carbide Milling Insert – Ultra-Fine Grain Uncoated Grade for Non-Ferrous Precision Milling

ZCC.CT  |  ISO APKT  |  Ultra-Fine Grain Uncoated YD101  |  LH Chipbreaker  |  Corner Radius R0.4  |  10 pcs/pack

1. Product Overview

Searching for the sharpest milling insert for aluminum, copper, or other non-ferrous alloys under normal machining conditions? The ZCC.CT APKT11T304-LH YD101 is purpose-built for exactly this application. Featuring an ultra-fine grain uncoated carbide substrate (YD101) — one grade finer than YD201 — this insert delivers an exceptionally sharp cutting edge with near-zero built-up edge tendency. Combined with the left-hand (LH) positive chipbreaker geometry and a R0.4 corner radius, it produces mirror-quality surface finishes on non-ferrous workpieces at high cutting speeds. Ideal for face milling, shoulder milling, and finishing passes on aluminum alloys, copper, brass, and bronze components.

ISO NUncoatedUltra-Fine GrainNormal ConditionsZCC.CT

Designation Decoder – What Each Letter Means

A
Insert Shape
A = 85° Parallelogram
P
Clearance Angle
P = 11° (positive)
K
Tolerance Class
K = ±0.13mm
T
Fixing & Chip Breaker
T = Hole + Chipbreaker
11
Cutting Edge Length
~11mm IC
T3
Insert Thickness
3.6mm
04
Corner Radius
R0.4mm
LH
Chipbreaker Geometry
Left-Hand Positive
YD101
Carbide Grade
Ultra-Fine Grain Uncoated

2. Key Features

🔬 Ultra-Fine Grain YD101

Finer grain structure than YD201 — delivers a sharper, more durable cutting edge with superior resistance to micro-chipping on non-ferrous materials.

📐 Zero Built-Up Edge

Uncoated substrate has no chemical affinity with aluminum or copper. Eliminates material adhesion and ensures consistent surface quality throughout the tool life.

⚙️ R0.4 Corner Radius

Fine nose radius optimized for finishing passes. Achieves Ra <0.8µm surface finish on aluminum alloys under correct cutting parameters.

📐 LH Positive Chipbreaker

Left-hand geometry reduces cutting forces and directs chips away from the machined surface — critical for long-chipping non-ferrous materials.

📦 10 pcs/Pack

Factory-sealed, individually inspected. Dimensional consistency across the full batch ensures balanced cutting in multi-insert cutter setups.

🌎 ISO APKT Standard

Drop-in compatible with all APKT11T3 cutter bodies. Interchangeable with Sandvik, Iscar, Kennametal, and Mitsubishi equivalents.

3. Technical Specifications

Parameter Metric Imperial
Designation APKT11T304-LH YD101
Insert Shape 85° Parallelogram (A-type)
Cutting Edge Length (L) 12.24 mm 0.482 in
Insert Width (I.W) 6.64 mm 0.261 in
Thickness (S) 3.6 mm 0.142 in
Hole Diameter (ød) 2.8 mm 0.110 in
Corner Radius (r) 0.4 mm 0.016 in
Carbide Grade YD101 (Ultra-Fine Grain Uncoated)
Chipbreaker LH (Left-Hand Positive)
ISO Application N (Non-Ferrous) — Normal Conditions
Clearance Angle 11° (Positive)
Pack Quantity 10 pcs
Country of Origin China (ZCC.CT)

Recommended Cutting Parameters

Material Vc (m/min) Vc (SFM) fz (mm/tooth) fz (in/tooth) ap (mm) ap (in)
Aluminum Alloy (Si <12%) 400–800 1312–2625 0.05–0.20 0.002–0.008 0.5–3.0 0.020–0.118
Copper / Brass 200–400 656–1312 0.05–0.15 0.002–0.006 0.5–2.0 0.020–0.079
Bronze / Zinc Alloy 150–300 492–984 0.05–0.12 0.002–0.005 0.5–2.0 0.020–0.079

⚠️ Reference values only. Adjust based on machine rigidity, coolant strategy, and workpiece clamping.

Compatible Tool Holders (APKT11T3 Series)

🔧 Recommended ZCC.CT Milling Cutter Bodies

The APKT11T3 insert fits the following ZCC.CT face milling and shoulder milling cutter bodies:

  • EMP01-063-A22-AP11-04 – Ø63mm Face Mill, 4-tooth, 22mm arbor
  • EMP01-080-A27-AP11-05 – Ø80mm Face Mill, 5-tooth, 27mm arbor
  • EMP01-100-A32-AP11-06 – Ø100mm Face Mill, 6-tooth, 32mm arbor
  • EMP01-125-A32-AP11-08 – Ø125mm Face Mill, 8-tooth, 32mm arbor

📩 Contact us for compatibility with Sandvik CoroMill 245, Iscar HELIDO, or Kennametal KSSM equivalent bodies.

4. Applications

✈️ Aerospace Aluminum

Face milling of 2xxx and 7xxx series aluminum alloys for structural aerospace components. High Vc capability reduces cycle time without sacrificing surface integrity.

⚡ Electrical Components

Precision milling of copper bus bars, brass connectors, and bronze terminals where dimensional accuracy and surface finish are critical.

🚗 Automotive Non-Ferrous

Cylinder heads, intake manifolds, and transmission housings in aluminum alloy — high-volume production with consistent tool life.

🔧 General Machining

Mold cavities, fixtures, and prototype components in aluminum or copper alloys requiring tight tolerances and fine surface finish.

5. Cross-Reference & Compatibility

Brand Equivalent Designation Grade Equivalent
Sandvik APKT 11T304-PF H13A (uncoated)
Iscar APKT 11T304 PDTR IC20 (uncoated)
Kennametal APKT 11T304L K68 (uncoated)
Mitsubishi APKT11T304L-D HTi10 (uncoated)
ZCC.CT APKT11T304-LH YD101 YD101 (ultra-fine uncoated)

6. ZCC.CT Grade Comparison

Grade Coating ISO Group Best For vs YD101
YD101 Uncoated N Non-ferrous, normal conditions — (this product)
YD201 Uncoated K, N Cast iron & non-ferrous, unfavorable Coarser grain; better for cast iron
YBG102 CVD TiCN+Al₂O₃ P, M Steel, stainless steel Not suitable for non-ferrous
YBG202 PVD TiAlN M, S Stainless, superalloys Not suitable for non-ferrous
YBD152 CVD Diamond N Aluminum, CFRP (high volume) Longer life; higher cost

YD101 vs YD201: YD101 has a finer grain size, producing a sharper edge and better surface finish on non-ferrous materials under normal conditions. YD201 is tougher and better suited for interrupted cuts and cast iron.

7. Why Choose CNCHome-Beyond?

✅ Factory-Direct Pricing

Authorized ZCC.CT distributor — genuine product, no middlemen, competitive pricing on every order.

🚀 Fast Global Shipping

Ships from Hong Kong. DHL/FedEx express available. Delivered in 5–10 business days worldwide.

🔍 100% Batch Inspection

Every pack dimensionally verified before dispatch. Certificate of conformance available on request.

💬 Free Technical Support

Engineering team provides cutting parameter advice and toolholder compatibility guidance at no charge.

Customer Reviews

★★★★★

"Best insert we’ve used for 6061 aluminum face milling. Mirror finish at 600 m/min, zero built-up edge. Reordering immediately."

— Brian K., Aerospace Machining · USA
★★★★★

"Verwenden wir für Kupfer-Stromschienen. Keine Aufbauschneiden, hervorragende Oberflächengüte. Sehr zufrieden mit der Qualität."

— Stefan W., Elektrotechnik GmbH · Germany
★★★★☆

"Ottimo per la fresatura di ottone e bronzo. Finitura superficiale eccellente. Spedizione rapida da Hong Kong."

— Luca F., Officina di Precisione · Italy
★★★★★

"�ルミニウム加工に使用。切れ味が非常に銀く、表面穏度Ra0.4を达成。コスパフォーマンスも優秘。"

— Hiroshi T., 精密部品制造 · Japan
★★★★★

"Using for brass valve bodies. Consistent edge quality across all 10 inserts in the pack. Will be our standard for non-ferrous work."

— Ravi M., Fluid Control Components · India
★★★★☆

"Good performance on 7075 aluminum. Slightly better finish than our previous brand. Fast delivery and well-packaged."

— Marc D., Prototype Shop · France

8. Frequently Asked Questions

Q1: What is the difference between YD101 and YD201?
YD101 has a finer grain structure than YD201, resulting in a sharper cutting edge and better surface finish on non-ferrous materials under normal machining conditions. YD201 is tougher and better suited for cast iron and unfavorable (interrupted) cutting conditions. Choose YD101 for aluminum and copper finishing; choose YD201 for cast iron or difficult setups.
Q2: Why use an uncoated insert for aluminum?
Coatings such as TiN or TiAlN have chemical affinity with aluminum, causing material adhesion (built-up edge) that degrades surface finish and shortens tool life. Uncoated fine-grain carbide like YD101 is chemically inert to aluminum and copper, maintaining a sharp, clean edge throughout the cut.
Q3: What coolant should I use with YD101?
For aluminum: flood coolant or MQL (Minimum Quantity Lubrication) is recommended to prevent chip re-cutting and improve surface finish. For copper and brass: flood coolant or dry machining with compressed air works well. Avoid thermal shock — maintain consistent coolant application throughout the cut.
Q4: Can YD101 be used for cast iron?
Not recommended. YD101 is optimized for ISO N (non-ferrous) materials under normal conditions. For cast iron (ISO K group), use ZCC.CT YD201 or a CVD-coated grade. Using YD101 on cast iron may result in accelerated edge wear due to the abrasive nature of cast iron.
Q5: Is this compatible with my existing APKT cutter body?
Yes, if your cutter body accepts APKT11T3 inserts with LH (left-hand) orientation. Check your toolholder manual for insert hand specification. The insert dimensions (L:12.24mm, S:3.6mm, ød:2.8mm) are fully ISO-compliant and interchangeable with all major brands’ APKT11T3 cutter bodies.

Related Search Terms

APKT11T304-LH YD101 ZCC.CT milling insert uncoated carbide insert non-ferrous milling insert aluminum milling insert APKT 11T304 insert ISO N carbide insert LH chipbreaker insert R0.4 milling insert ultra-fine grain carbide copper milling insert YD101 grade insert face milling insert aluminum ZCC CT carbide CNC milling non-ferrous

💡 Grade & Material Selection Tip

YD101 (Ultra-Fine Grain Uncoated) is the go-to choice for non-ferrous materials (aluminum, copper, brass, bronze) under normal machining conditions. Its ultra-fine grain structure produces a razor-sharp edge that stays clean and sharp throughout the cut. Key rule: never use coated inserts on aluminum — the coating chemically bonds with the workpiece, causing built-up edge and poor surface finish. For cast iron, switch to YD201. For steel, use YBC302 or YBG102. For stainless and superalloys, choose YBG202. Always match the ISO material group (P/M/K/N/S/H) to the grade’s primary application range for optimal tool life and surface quality.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.