ZCC.CT APMT1135PDR YBG202 Milling Inserts - High-Quality CNC Carbide Tools

$69.32 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

ZCC.CT APMT1135PDR YBG202

Professional PVD Coated Milling Inserts | Original ZCC.CT

The ZCC.CT APMT1135PDR YBG202 is a world-renowned 90° shoulder milling insert designed for versatility and cost-efficiency. Utilizing the advanced YBG202 PVD Nano-coating, this insert provides an exceptional balance of wear resistance and toughness. It is the ideal choice for general-purpose milling in steel, stainless steel, and cast iron.

Model Designation Breakdown

  • A: Insert Shape (85° Parallelogram)
  • P: Clearance Angle (11° Positive)
  • M: Tolerance Class (Medium Precision)
  • T: Hole & Chipbreaker (Cylindrical hole)
  • 11: Cutting Edge Length (Approx. 11mm)
  • 35: Thickness (3.5mm)
  • PD: Nose Angle/Lead Angle
  • R: Corner Radius (0.8mm)
  • YBG202: Grade (Substrate + nc-TiAlN PVD Coating)

Metric vs. Imperial Comparison

Feature Metric (ISO) Imperial (ANSI)
Model Reference APMT 1135PDR APMT 3.53PDR
Thickness 3.50 mm 0.138 inch
Corner Radius 0.8 mm 0.031 inch

Material Grade: YBG202 (The All-Rounder)

The YBG202 grade features an ultra-fine grain carbide substrate combined with an nc-TiAlN nano-PVD coating. This creates a surface with high hot-hardness, ensuring the cutting edge remains sharp even during high-temperature dry milling. It is specifically optimized for M-class (Stainless Steel) and P-class (Steel) materials.

Geometry: PDR Chipbreaker

The PDR geometry is engineered for smooth chip evacuation. It reduces cutting forces and prevents heat buildup, which is essential for maintaining the integrity of the tool holder and the workpiece surface finish during 90-degree shoulder milling.

Recommended Cutting Parameters

For optimal tool life and efficiency on CNC milling machines:

Workpiece Material Speed (Vc) m/min Feed (fz) mm/tooth
Carbon Steel / Alloy Steel 150 - 280 0.08 - 0.20
Stainless Steel (304/316) 120 - 220 0.06 - 0.15

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What CNC Experts Say

"Excellent performance for the price. We use these on our production line for P20 steel and the tool life is impressive." - Robert B., United Kingdom ⭐⭐⭐⭐⭐

"Very good chip control on 304 stainless." - Carlos S., Brazil ⭐⭐⭐⭐

"ZCC.CT original quality. No vibration during shoulder milling." - Wei L., Singapore ⭐⭐⭐⭐⭐

"Reliable inserts. Shipping was fast to Australia." - Jack M., Australia ⭐⭐⭐⭐⭐

"The YBG202 coating is very durable for dry cutting." - Arnaud D., France ⭐⭐⭐⭐

Frequently Asked Questions

Q: Is APMT1135 suitable for roughing?
A: Yes, it is excellent for light to medium roughing and finishing. The PDR chipbreaker handles varied depths of cut efficiently.

Q: Can I use these on a manual mill?
A: While designed for CNC, they work well on manual machines provided the RPM and feed are kept consistent with the recommendations.

Material Tip: Grade Comparison

YBG202 is your best general-purpose choice. If you are machining primarily Cast Iron at very high speeds, consider the YBD series for even higher wear resistance. However, for Stainless Steel, YBG202 remains the top performer due to its coating toughness.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.