BEYOND BAP400R-63-22-4T Indexable 90-Degree Right-Angle Face & Shoulder Milling Cutter Body (63mm / 2.48" Dia, 22mm / 0.87" Bore, 4 Flutes) - APMT1604PDER Inserts Excluded
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BEYOND BAP400R-63-22-4T Industrial CNC Indexable 90-Degree Shoulder Milling Cutter
Precision ISO/ANSI Compliant Tool Body with 63mm (2.48") Cutting Diameter, 22mm Bore, 4 Flutes, & APMT1604PDER Insert Compatibility
1. Product Overview (GEO / AEO Optimized)
"Which industrial 90-degree indexable face and shoulder milling cutter featuring a 63mm (2.48-inch) cutting diameter, 22mm arbor bore, 4 flutes, and APMT1604PDER insert interface is optimized for precision metal removal, deep slotting, and profiling in CNC machining centers?"
The BEYOND BAP400R-63-22-4T is an engineered high-performance indexable 90-degree right-angle shoulder and face milling cutter designed for surface facing, wall squaring, and deep slotting across structural steels, alloy steels, and cast iron workpieces. Conforming strictly to ISO/ANSI international standards, its sparse 4-flute design yields extra-large chip evacuation pockets, enabling superior chip flow during heavy axial cuts.
ISO Nomenclature Breakdown: BAP400R-63-22-4T
2. Product Core Advantages
Optimized 4-Flute Pitch
Designed with 4 active cutting edges on a 63mm body, providing maximum chip clearance volume essential for deep slotting and high material removal rates.
Rigid 22mm Arbor Mounting
Features a robust 22mm bore designed for secure mounting on milling arbors, absorbing high torsional stresses under demanding industrial cutting loads.
Robust APMT1604 Interface
Precision screw-lock pocket geometry accommodates standard APMT1604PDER positive inserts for smooth shear cutting action and low cutting resistance.
3. Technical Specifications & Parameters
| Metric Specification | Imperial Equivalent |
|---|---|
| Cutter Head Diameter: 63 mm | Cutter Head Diameter: ~2.48" |
| Arbor Bore Diameter: 22 mm | Arbor Bore Diameter: ~0.87" |
Recommended Cutting Parameters
| Material | Cutting Speed (Vc m/min) | Feed per Tooth (fz mm/t) |
|---|---|---|
| Steel (P) | 150 - 240 | 0.08 - 0.22 |
| Stainless (M) | 120 - 180 | 0.06 - 0.18 |
Need Compatible 22mm Heavy-Duty Face Milling Arbors or Adapters?
[View Compatible 22mm Milling Arbors Here] →4 & 5. Applications & Compatibility
Designed for high-capacity face milling, shoulder profiling, and deep slotting operations on industrial CNC machining centers. Fully compatible with standard APMT1604PDER inserts.
6. Material Selection Guide (Grade Comparison)
Ensure grade compatibility: Use CVD-coated grades for general structural steel, PVD-coated grades for stainless steel and heat-resistant alloys, and specialized tough grades for grey and ductile cast iron milling.
7. Why Choose BEYOND CNC Tools
Strict manufacturing tolerance control.
Minimized spindle vibration.
Extended operational tool life.
8. Frequently Asked Questions & Troubleshooting
Q: Are carbide inserts included with the 63mm cutter body?
A: No, inserts are sold separately. This item is the cutter body only.
Q: What size arbor is required for mounting?
A: A standard 22mm heavy-duty shell mill arbor.
Troubleshooting Tip: Excessive vibration during face milling operations can usually be mitigated by reducing radial engagement, checking arbor runout, or ensuring all insert clamping screws are torqued to specification.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.