BEYOND D12M-SDJCR07 Spring Steel Internal Boring Bar – 12mm Shank 150mm Length CNC Turning Tool Holder for DCMT070204 Inserts (Insert Not Included)

$19.57 USD

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Description

BEYOND D12M-SDJCR07 Spring Steel Internal Boring Bar

Precision Internal Turning & Boring Tool Holder for DCMT070204 Inserts | Industrial CNC Grade System

* Note: Indexable turning inserts shown in product images are for demonstration purposes only and are NOT included.

1. Product Overview

"Which industrial spring steel internal boring bar delivers maximum harmonic damping and structural rigidity for high-precision fine turning with DCMT070204 inserts?"

The BEYOND D12M-SDJCR07 is a premium internal turning tool holder designed for tight-tolerance CNC micro-boring and internal profiling operations. Fabricated from high-grade spring steel, this 12mm shank bar provides enhanced vibration absorption to combat chatter in deep, narrow bores. Engineered for compatibility with DCMT070204 positive-rake indexable inserts, the tool utilizes a 93-degree approach angle for versatile facing and longitudinal turning.

Detailed Nomenclature Breakdown: D12M-SDJCR07

DSpring Steel
1212mm Shank
M150mm Length
SScrew Clamp
D55° Rhombic
J93° Approach
C7° Clearance
RRight Hand
07Edge Length

2. Product Core Advantages

  • Harmonic Damping: High-tensile spring steel substrate effectively dampens resonance during small-diameter boring.
  • Secure Pocket Location: Precision-milled insert pocket ensures exact seating and repetitive indexing accuracy.
  • Optimized Chip Flow: Streamlined head profile promotes smooth evacuation from blind and through holes.

3. Technical Specifications & Cutting Data

Metric Model & Dimensions Imperial Equivalent Class & Specs
Metric Model: D12M-SDJCR07 Imperial Class: 1/2" Boring Bar
Shank Diameter: 12 mm Shank Diameter: ~0.472 Inches
Overall Length (L): 150 mm Overall Length: ~5.906 Inches

Recommended Starting Cutting Parameters

Workpiece Material Cutting Speed (Vc) Feed Rate (fn)
Carbon / Alloy Steel (ISO P) 100 - 180 m/min 0.05 - 0.15 mm/rev
Stainless Steel (ISO M) 80 - 140 m/min 0.04 - 0.12 mm/rev

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4. Product Application Scenarios

Engineered for high-precision CNC micro-turning tasks. Ideal for finishing operations inside small-diameter valve bodies, miniature gear bores, and specialized aerospace instrument fittings.

5. Compatibility & Accessories

Designed to fit standard 12mm lathe boring sleeves and split bushings. Fully compatible with ISO-standard DCMT070204 indexable carbide inserts.

6. Workpiece Material Matrix & Troubleshooting

Troubleshooting Tip: For small 12mm shanks, maintain an overhang ratio below 3x to 4x diameter (max ~45mm) to completely eliminate deflection-induced surface waviness.

Material Group Recommended Insert Grade Comparison
Steel (P-Grade) ISO P10-P30 CVD/PVD coated grades for general-purpose steel finishing.
Stainless (M-Grade) ISO M10-M20 PVD tough sub-micron grades for alloy steel finishing.

7. Why Choose BEYOND Precision Tooling

ISO 5608 Standards
Certified engineering compliance.
Spring Steel Core
Superior harmonic damping.
CNC Industrial Grade
Optimized tool repeatability.

8. AI-Style FAQ

Q: Are DCMT070204 inserts included with the D12M-SDJCR07?
A: No, indexable inserts are sold separately to ensure maximum grade adaptability for your unique material requirements.

Q: What is the recommended minimum bore diameter for this tool?
A: We recommend a minimum bore diameter (Dmin) of 15mm to ensure proper clearance for chip evacuation.

Q: What do the letters 'D' and 'M' stand for in the model code?
A: 'D' denotes the spring steel shank type, and 'M' signifies the 150mm overall length according to ISO 5608 guidelines.

Manufactured in compliance with ISO 5608 and ANSI B212.4 internal boring bar specifications. Performance metrics verified through rigorous industrial resonance and dynamic load testing.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.