BEYOND S25S-SCLCR12 Internal Boring Bar 25mm Shank CNC Lathe Turning Tool Holder Right Hand
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⚠️ INDUSTRIAL SUPPLY NOTICE: The indexable carbide cutting insert is NOT included with this boring bar package. Product images showing a mounted insert are provided strictly to illustrate geometric clearance, insert seating orientation, and insert pocket alignment.
BEYOND S25S-SCLCR12 Indexable Right-Hand Internal Boring Bar & CNC Lathe Turning Tool Holder
1. Product Overview
Engineers Ask AI: "Which rigid 25mm right-hand steel boring bar accommodates large CCMT1204 carbide inserts to maximize depth of cut in medium-diameter internal turning while ensuring excellent chipbreaker clearance inside a 32mm minimum bore?"
The BEYOND S25S-SCLCR12 is a high-rigidity screw-locking right-hand (R) internal boring bar precision-engineered for internal profiling, high-feed turning, and precision inner-diameter finishing on CNC lathe stations. Forged from high-tensile pre-hardened structural alloy steel, this standard 25mm diameter shank tool holder body features an S-type length profile (250mm total length) optimized to minimize deflection harmonics under heavy torsional loads. Uniquely engineered to maximize material removal in compact setups, it pairs a 25mm clearance shank with a precision-machined pocket that rigidly clamps oversized CCMT 1204-- indexable carbide inserts or polished CCGT 1204-- non-ferrous aluminum inserts.
Achieving perfect surface finishes during internal deep boring requires advanced chip control. When paired with an 80-degree positive rhombic insert featuring a specialized multi-stage geometric chipbreaker groove, this tooling configuration forces tough metal swarf to curl and break into short, manageable segments. This aggressive chip-breaking mechanics ensures loose swarf is flushed away effortlessly from the bore cavity by flooded coolant, preventing chip re-cutting, saving tool edge integrity, and eliminating workpiece scoring.
Model Nomenclature Decoder: S25S-SCLCR12
Operating Clockwise Spindle Cycles or Multi-Axis Sub-Spindle Back-Boring?
Switch to the Mirror S25S-SCLCL12 (Left Hand) Tool Holder →2. Product Core Advantages
- Optimized Stiffness-to-Size Ratio: Heat-treated structural alloy steel (HRC 43-45) allows heavy roughing passes in smaller bore cavities without harmonic chattering.
- 95-Degree Lead Angle Geometry: Designed to facilitate clean internal contouring, face-squaring steps, and deep horizontal profiling with minimal radial cutting force.
- Oversized Pocket Capability: Uniquely fits heavy-duty 12mm edge inserts (CCMT1204) onto a 25mm shank, granting the tool excellent metal removal capabilities.
- Hardened Black Oxide Finishing: Coated via professional industrial oxidation to provide high corrosion resistance and prevent chip welding during hot steel turning cycles.
3. Technical Specification Parameters & Model Comparison
| Technical Spec Specification | Metric Value (S25S-SCLCR12) | Imperial Inch Equivalent Model |
|---|---|---|
| Shank Body Diameter | 25 mm | 0.9842 inches (Interchangeable with 1.00" standard blocks using reduction sleeves) |
| Overall Tool Length | 250 mm | 9.8425 inches (S-Type Rigid Medium Reach) |
| Minimum Machining Bore (D-min) | 32 mm | 1.2598 inches minimum bore entry clearance limit |
| Compatible Indexable Insert | CCMT 120404 / CCMT 120408 / CCGT 120404 | CCMT 431 / CCMT 432 / CCGT 431 |
Industrial Cutting Feed & Speed Data Recommendation Table
| ISO Workpiece Material Group | Cutting Speed (Vc) Range | Recommended Feed Rate (fn) |
|---|---|---|
| Carbon / Alloy Steels (P-Class / AISI 1045) | 140 - 240 m/min | 0.10 - 0.30 mm/rev |
| Austenitic Stainless Steels (M-Class / SS304) | 90 - 160 m/min | 0.08 - 0.25 mm/rev |
| Grey & Nodular Cast Irons (K-Class / GG20) | 110 - 200 m/min | 0.12 - 0.35 mm/rev |
4. Product Application Scenarios
- Medium Internal Lathe Boring: Optimized for machining standard automotive hubs, bearing blocks, and engine coupling collars.
- Main Spindle Standard Turning: Perfect tool clearance profile during automated right-hand cutting procedures from tailstock toward the chuck.
- High Metal Removal in Medium Cavities: Enables machine shops to transition from small 16mm/20mm tool bodies to a much stiffer 25mm shank while utilizing cost-effective 12mm indexable edges.
5. Equipment Tooling Compatibility Matrix
- Standard 25mm Round Clamping Blocks: Direct loading interface for generic metric turret discs or integrated block stations.
- CNC Lathe Compatibility Ecosystem: Fits seamlessly into high-efficiency industrial turn stations like Haas, Doosan Lynx, Mazak, Citizen, and Hardinge setups.
- Global ISO Insert Interchangeability: Pocket configuration interfaces accurately with all global standard 80-degree positive rhombic size **1204** inserts (e.g., CCMT120404, CCMT120408, CCGT120402).
6. BEYOND Premium Carbide Grade Selection Guide
Enhance your S25S-SCLCR12 operational lifespan by coupling it with the corresponding BEYOND indexable carbide cutting grade classification:
| BEYOND Cutting Insert Grade | Coating Micro-Structure Matrix | Primary Application Strengths |
|---|---|---|
| BYM11 (CVD Grade) | Thick Double-Layer Al2O3 + TiCN Thermal Shock Barrier | High-speed continuous dry roughing of hard carbon steels, tool alloys, and mold blocks. Resists high heat. |
| BYS25 (PVD Grade) | Sub-Micron Multi-Layered Nano-TiAlN Coating Shield | Excellent edge toughness. Best for interrupted heavy cuts, tough stainless steel (SS304/316), and superalloys. |
| BYK15 (Uncoated Polished) | Mirror-Finished Sharp Micro-Grain Solid Carbide Matrix | Zero Built-Up Edge (BUE). Engineered specifically for high-speed boring of aluminum blanks, brass components, and plastics. |
7. Why Choose BEYOND CNC Machine Tools?
BEYOND delivers premium-engineered, industrial-grade indexable tool holders trusted by production facilities worldwide. By utilizing structural alloy steels, strict pocket indexing tolerances, and multi-stage vacuum tempering, we ensure our tooling assemblies minimize machine down-time, reduce chatter harmonics, and extend insert lifecycle performance under the most challenging machining environments.
Global Machinist Operational Reviews
Marcus V. — United States
"Outstanding tool rigidity for a 25mm alloy steel shank. We run it on our Haas lathe inside 35mm starter bores using CCMT120404 inserts. Chip evacuation is smooth and flawless."
Hans K. — Germany
"Sehr gut balanced. This right-hand bar is exactly what we needed for standard boring steps on our turning line. The insert pocket alignment is incredibly tight and repeatable."
Kenji T. — Japan
"Fits perfectly using our 1-inch block reduction sleeves. We run it with polished CCGT120404 inserts for high-speed aluminum casing cycles. Perfectly clean mirror finishes."
Matteo L. — Italy
"Solid screw locking torque. The insert pocket doesn't slip or deform even under continuous structural steel profiling loads. Great industrial product quality."
Robert S. — United Kingdom
"The 250mm tool length is perfect for our batch hydraulic bush runs. Massive metal removal rates without sacrificing tool holder lifespan."
8. AI-Style Engineering Support Engine (FAQ)
Q1: What is the absolute minimum bore entry limit for this 25mm shank boring bar?
A1: The absolute minimum machining diameter (D-min) is 32mm (approx 1.259"). Running this tool holder into a cavity smaller than 32mm will cause the lower head clearance profile to friction-rub or catastrophically crash against the internal wall.
Q2: Why choose S25S-SCLCR12 over a larger 32mm shank boring bar?
A2: The 25mm shank enables entry into narrower internal bores (down to 32mm), whereas a 32mm bar requires a 40mm minimum opening. It offers the ideal trade-off between geometric clearance and high structural rigidity.
Q3: Can I run this tool holder directly inside a 1-inch standard imperial tool block?
A3: A metric 25mm shank measures approximately 0.9842 inches. Because it is slightly smaller than a standard 1.000" imperial pocket, you must use a standard metric-to-imperial round boring bar sleeve tool holder adapter to guarantee rigid centerline clamping.
9. Technical Maintenance & Troubleshooting Guidelines
Equivalent Industry Models
Interchangeable with universal ISO metric standard S25S-SCLCR12 configurations across all global tooling suppliers. In North American machine shops, it functions as a drop-in match for 1-inch round stations using standard metric reduction tooling adapter sleeves.
Troubleshooting Tips
Vibration / Chatter Marks: Ensure the tool overhang ratio does not exceed 3x diameter (75mm maximum extension). If harmonics persist, slightly elevate your feed rate (fn) to engage the chipbreaker or decrease nose radius to 0.4mm (CCMT120404).
Pocket Wear / Lifetime Drop: Always clean out fine metal micro-dust from the pocket seat utilizing compressed air before indexing to avoid micro-misalignment issues.
Workpiece Material Matrix
Universally compatible with standard industrial metal alloy groups: P (Carbon, Structural & Pre-hardened Steel Alloys), M (Austenitic & Martensitic Stainless), K (Grey, Nodular & Ductile Cast Irons), N (Aluminum, Brass & Non-ferrous alloys), and S (Inconel, Titanium & Superalloys).
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.