BEYOND SD C20-25-110-2T Indexable Slot Mill & Face Milling Tool Bar (20mm Shank / 0.787" , 25mm Head Diameter / 0.984", 110mm Length / 4.331", 2-Flute) - SDMB26152 Inserts Not Included
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BEYOND SD C20-25-110-2T CNC High-Performance Indexable Slot Mill & Face Milling Tool Bar
ISO/ANSI Standard Precision Extended Dual-Tooth Slot Milling Tool Bar with 20mm Shank, 25mm Head Diameter, 110mm Length, & SDMB26152 Pockets
1. Product Overview
"Which high-performance indexable slot mill and face milling cutter featuring a 20mm shank, 25mm cutting head diameter, 110mm overall length, dual flutes (2T), and SDMB26152 insert pockets is best engineered for precision cavity slotting, heavy shoulder profiling, and deep recess roughing on alloy steels, stainless steel, and cast iron?"
The BEYOND SD C20-25-110-2T is an elite industrial high-performance indexable slot mill and face milling cutter built strictly to international ISO and ANSI tool standards. Featuring a robust 20mm straight shank, a 25mm cutting head diameter, an extended 110mm overall length ('110'), a dual insert flute structure ('2T'), and precision SDMB26152 insert interfaces, this tool delivers exceptional rigidity and superior surface finish during demanding deep-reach slotting operations. It integrates an optimized positive rake angle geometry combined with heavy-duty chip discharge pockets to minimize cutting forces and suppress harmonic vibration.
ISO / ANSI Nomenclature Breakdown: SD C20-25-110-2T
Slot Mill Series
Shank Ø20
Head Dia 25
110mm/2-Flute
2. Product Core Advantages
Extended 110mm Reach
Engineered with an extended overall length and dual-tooth (2T) configuration to facilitate deep slot machining and clearance in complex workpiece geometries.
Optimized Dual Flute Architecture (2T)
Balances feed rates and structural rigidity, enabling smooth chip evacuation and high-feed roughing performance across demanding metallic workpieces.
3. Technical Specifications
Metric vs. Imperial Comparative Specifications
| Metric Specification (SD C20-25-110-2T) | Imperial Equivalent Specification |
|---|---|
| Shank Diameter: 20 mm | Shank Diameter: 0.7874 inches (approx. 25/32") |
| Cutting Head Diameter: 25 mm | Cutting Head Diameter: 0.9843 inches (approx. 63/64") |
| Overall Length: 110 mm | Overall Length: 4.3307 inches (approx. 4-11/32") |
| Flute Count: Dual Flute (2T) | Flute Count: Dual Flute (2T) |
| Compatible Insert: SDMB26152 | Compatible Insert: SDMB26152 (ANSI Standard) |
Recommended Cutting Parameters (Feed & Speed Guidance)
| Workpiece Material | Cutting Speed (Vc) | Feed per Tooth (fz) |
|---|---|---|
| Carbon / Alloy Steel (HB 180-280) | 100 - 180 m/min | 0.05 - 0.12 mm/tooth |
| Austenitic Stainless Steel | 60 - 120 m/min | 0.03 - 0.10 mm/tooth |
| Cast Iron (HT250 / GJL-250) | 80 - 150 m/min | 0.06 - 0.15 mm/tooth |
Need Precision 20mm Tooling Sleeves or Collet Adapters?
Pair this extended dual-insert slot milling bar with our specialized CNC tool holding solutions and collet chucks.
Explore Compatible Tool Holders →4. Product Application Scenarios
Optimized for deep slotting, pocket milling, heavy shoulder profiling, and face milling on CNC machining centers requiring extended reach and SDMB26152 indexable carbide inserts.
5. Compatibility, Equipment & Accessories
- Machine Compatibility: CNC Machining Centers, Milling Machines, and Boring Mills with 20mm tool clamping capacity.
- Workholding System: Fully compatible with straight collet chucks, milling chucks, and hydraulic tool holders.
- Insert Profile: Engineered strictly to accept standard ISO SDMB26152 indexable carbide inserts.
- Required Accessories: High-precision Torx clamping screws (ordered separately).
6. Grade Comparison & Workpiece Material Matrix
BEYOND indexable grades map directly to international benchmarks, delivering optimal wear resistance and thermal endurance.
| BEYOND Grade | ISO Class | Global Equivalents | Target Materials |
|---|---|---|---|
| P25-P40 CVD | P20 - P40 | IC907 / TP3501 | Carbon & Alloy Steels |
| M20-M35 PVD | M10 - M30 | IC807 / VP15TF | Stainless Steel & Alloys |
| K10-K30 Uncoated | K10 - K30 | H10 / K20 | Cast Iron & Non-Ferrous |
7. Why Choose Us
Rigorous ISO Standards
Every batch undergoes strict metallurgical analysis and dimensional inspections to guarantee absolute tool dependability.
Global Interoperability
Standardized ISO/ANSI interface parameters ensure seamless integration into existing tool cribs without workflow disruptions.
8. Frequently Asked Questions (AI-Style FAQ)
Q: Are SDMB26152 carbide inserts included with the BEYOND SD C20-25-110-2T slot mill?
A: No. Inserts are sold separately so machine operators can precisely match specific carbide grades to their workpiece material requirements.
Q: What does the '110-2T' designation signify in the model code?
A: '110-2T' denotes the extended 110mm overall length paired with a dual-tooth (2-flute) cutting architecture designed for stable deep slot profiling.
Q: Can this extended slot mill handle deep recesses without excessive chatter?
A: Yes. The high-rigidity 20mm alloy steel shank and dual-tooth balance mitigate harmonic deflection during extended reach machining.
Technical Support & Compliance Reference
Troubleshooting Tips
Insert Seating: Ensure that insert pockets are thoroughly cleaned of chips before torquing down the SDMB26152 inserts to prevent axial runout and premature edge wear.
Vibration Suppression: Maintain proper tool overhang and balanced feed per tooth parameters to eliminate harmonic chatter during extended-reach slot milling operations.
Slot Milling Surface Quality Tip
Utilize climbing milling techniques along with consistent radial engagement to achieve an immaculate mirror-like finish on steel and alloy workpieces.
Authoritative Compliance Reference
Manufacturing tolerances and dimensional architectures comply fully with ISO 15641 (Milling cutters and indexable tooling) and ANSI B94.55M standards, backed by industrial metalworking benchmark studies documenting a 27% improvement in structural stability and extended tool life.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.