BEYOND TNMG 160404R-VF PV3010 Cermet Insert for Steel Mirror Finishing (10pcs)

$125.98 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

TaeguTec TNMG 160404R-VF PV3010

Advanced PVD Cermet Technology for Superior Surface Integrity

Product Overview

"Which PVD cermet insert is best for high-speed precision finishing on carbon steel when tool life consistency is a priority?"

The TaeguTec TNMG 160404R-VF PV3010 represents the pinnacle of finishing technology. Unlike uncoated cermets, the PV3010 grade features a specialized PVD coating over a high-toughness cermet substrate. This allows for higher cutting speeds while providing a physical barrier against crater wear. The VF (Very Fine) chipbreaker is designed with a sharp cutting edge and narrow groove geometry, making it the perfect choice for "dust-like" chip evacuation during precision finishing. With its 0.4mm corner radius, it is the ideal tool for components requiring extreme dimensional accuracy and a mirror-like finish.

Key Core Advantages

PV3010 PVD-Cermet Hybrid

Combines the thermal stability of cermet with the surface hardness and lubricity of PVD coating for extended tool life.

VF Precision Geometry

Optimized for light depths of cut (0.1mm - 1.0mm), ensuring chips break instantly to prevent workpiece scratching.

Built-up Edge Resistance

The PVD layer reduces friction, virtually eliminating material welding and ensuring high-gloss surface results.

Technical Specifications

Designation Decoding: TNMG 160404R-VF

T
Triangle
N
Negative
M
Tolerance
G
Hole/Chip
160404
0.4 Rad
R-VF
RH-Fine
Unit System Designation I.C. / Thickness Corner Radius
Metric (ISO) TNMG 160404R-VF 9.525 / 4.76 mm 0.40 mm
Imperial (ANSI) TNMG 331R-VF 3/8" / 3/16" 1/64"

Recommended Cutting Parameters (PV3010)

Material (ISO P) Vc (m/min) fn (mm/rev)
Mild / Low Carbon Steel 200 - 450 0.05 - 0.20
Alloy Steel / 4140 150 - 350 0.05 - 0.15

Right-Hand System Pairing


Applications & Tool Compatibility

  • Precision Finishing: Mirror-finish requirements for mechanical shafts and valves.
  • High-Speed Production: Ideal for high-volume automated CNC lines where tool life stability is critical.
  • Unattended Machining: The VF chipbreaker prevents chip tangles, ensuring continuous operation.
  • Compatibility: Standard ISO-standard size 16 triangular Right-hand holders (MTJNR, PSSNR, etc.).

TaeguTec Grade Comparison Chart

Grade Base/Coating Benefit Surface Ra
PV3010 PVD + Cermet Stability & Wear Resistance Mirror
CT3000 Uncoated Cermet Ultimate Sharpness Elite Mirror
TT8115 CVD Carbide Continuous High-Speed Excellent

Why Choose PV3010?

In high-speed steel turning, the heat generated at the cutting edge can cause uncoated cermets to wear prematurely. The **TNMG 160404R-VF PV3010** solves this with its hybrid PVD-Cermet construction. You get the dimensional stability of cermet with the added insurance of a PVD coating for longer tool life. Combined with the **VF finishing geometry**, this insert is the professional's choice for zero-defect production. It reduces cutting forces and heat, ensuring your part stays within tolerance from the first piece to the last.

★★★★★

"The surface finish is comparable to our best uncoated cermets, but these last 30% longer on 1045 steel."

— David L., USA
★★★★★

"Hervorragende Oberflächengüte. Die Standzeit ist auch bei höheren Schnittgeschwindigkeiten stabil."

— Klaus M., Germany
★★★★★

"Finitura eccellente. Il rompitruciolo VF funziona perfettamente con asportazioni minime."

— Marco G., Italy
★★★★☆

"Reliable PVD coating. Mirror finish achieved on every part."

— Yuki T., Japan

Frequently Asked Questions

Q: Is PV3010 better than CT3000?
A: PV3010 is better for tool life stability and wear resistance due to its PVD coating. CT3000 (uncoated) is slightly sharper, often preferred for the absolute best mirror finish on very soft steels.
Q: What is the optimal feed rate for the VF chipbreaker?
A: The VF works best at feed rates between 0.05 mm/rev and 0.15 mm/rev for precision finishing.
Q: Can I use this for stainless steel?
A: Cermet is primarily for ISO P Steel. For ISO M Stainless, we recommend PVD carbide grades like TT9080.

Industrial Tip: When using PVD cermets like PV3010, ensure consistent coolant application to maximize the benefit of the coating's lubricity!

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.