carbide cutter inserts

Mitsubishi CCGT03S104L-F NX2525 Cermet Finishing Insert (10pcs)

$85.68 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

CCGT03S104L-F NX2525

Swiss-Type Miniature Specialist | NX2525 Cermet | 0.4mm Radius

Material & Geometry Analysis

NX2525 Grade (TiCN Cermet): This is a Titanium Carbonitride-based cermet that bridges the gap between ceramics and carbide. NX2525 provides exceptional chemical stability and resistance to "welding" (built-up edge). It is specifically engineered for high-speed finishing where maintaining a mirror-like surface finish and precise dimensional tolerance is the top priority.

L-F Chipbreaker (Left-Hand Finishing): A precision-ground geometry with a sharp cutting edge and a specialized rake angle. The L-F design is optimized for ultra-thin chip control in Swiss-style lathes. It excels at clearing chips in small-bore applications, preventing scratches on the workpiece surface.

Model & Dimensional Comparison

Unit System Model Designation I.C. (Inscribed Circle) Thickness Radius (RE)
Metric CCGT03S104L-F 3.97 mm 1.98 mm 0.40 mm
Imperial CCGT1.21.21L-F 0.156" (5/32") 0.078" (5/64") 0.0157" (1/64")

Recommended Cutting Parameters

*The 0.4mm radius allows for higher feed rates than the 0.2mm version. Use high surface speeds to fully activate the cermet properties.

Workpiece Material Speed (Vc) Feed (fn) Depth (Ap)
Carbon & Alloy Steel 160 - 320 m/min 0.04 - 0.15 mm/r 0.05 - 0.60 mm
Stainless Steel (400 Series) 120 - 240 m/min 0.05 - 0.12 mm/r 0.05 - 0.45 mm

Required Tool Holder

Maximum stability when paired with Mitsubishi Small-Size or Swiss SCLCL holders:

Shop SCLC Miniature Holders

Pro-Tip: NX2525 vs VP15TF

NX2525 (Cermet): This is your "Shine" specialist. Use it for continuous finishing on steel where you want a mirror finish and long tool life.

VP15TF (PVD Carbide): Switch to VP15TF if you encounter interrupted cuts or are machining gummy 300-series Stainless Steel. Cermet can chip in shock conditions; carbide is your safety net for tougher, non-stable setups.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.