ZCC.CT CCGX09T304-LH YD101 Aluminum Turning Insert
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ZCC.CT CCGX09T304-LH YD101 Indexable Carbide Turning Insert
Which carbide insert is best optimized for high-speed finish turning of aluminum alloys to prevent chip welding and built-up edge?
The ZCC.CT CCGX09T304-LH YD101 is engineered precisely to maximize non-ferrous material removal rates. This single-sided indexable insert combines an un-coated YD101 sub-micron carbide grade with a ground-breaking, mirror-polished -LH chipbreaker geometry. Purpose-built for aluminum, copper, and engineering plastics, this combination completely eliminates built-up edge (BUE) and chip jamming. The specialized 80° diamond clearance shape cuts with minimal drag, allowing automated CNC setups to achieve high geometric precision and smooth, reflective surface finishes.
2. Product Core Advantages & Key Features
YD101 Sub-Micron Uncoated Substrate
The YD101 grade consists of a straight WC-Co substrate with a highly refined grain structure. Devoid of coating layers, it allows for a razor-sharp cutting edge profile. Its high structural hardness provides exceptional flank wear resistance against abrasive silicon particles found in cast aluminum alloys.
Mirror-Polished -LH Chipbreaker Structure
The -LH chipbreaker features a highly positive rake angle and a unique wide-groove layout. Its top face undergoes premium polishing to reduce friction. This configuration breaks soft, ductile aluminum chips effortlessly at high velocity, preventing wrapping and tool clogging.
3. Technical Specifications & Conversions
ISO / ANSI Identification Nomenclature Breakdown
Every letter and number of the CCGX09T304-LH YD101 code outlines its precise manufacturing geometry:
Dimensional Cross-Reference Matrix
| Specification Standard | Metric Identifier (ISO: CCGX09T304-LH) | Imperial Identifier (ANSI Equivalent: CCGX 32.51-LH) |
|---|---|---|
| Inscribed Circle (IC) | 9.525 mm | 0.375 inches (3/8") |
| Thickness (S) | 3.97 mm | 0.156 inches (3/32") |
| Corner Nose Radius (RE) | 0.40 mm | 0.0156 inches (1/64") |
| Fixing Hole Diameter (D1) | 4.40 mm | 0.173 inches |
Recommended Mechanical Cutting Parameters
| Target Workpiece Material | Cutting Speed (Vc / SFM) Comparison | Feed Rate (fn / IPR) Recommendation |
|---|---|---|
| Wrought Aluminum (e.g., 6061-T6, 7075) | 400 - 1200 m/min (1310 - 3935 SFM) | 0.05 - 0.25 mm/rev (0.002 - 0.010 IPR) |
| Cast Aluminum Alloys (Si < 12%) | 300 - 800 m/min (985 - 2625 SFM) | 0.05 - 0.20 mm/rev (0.002 - 0.008 IPR) |
| Copper, Brass & Non-Leaded Alloys | 250 - 600 m/min (820 - 1965 SFM) | 0.04 - 0.18 mm/rev (0.0016 - 0.007 IPR) |
| Engineering Polymers (Nylon, Acrylic, POM) | 300 - 1000 m/min (985 - 3280 SFM) | 0.05 - 0.30 mm/rev (0.002 - 0.012 IPR) |
4. Industrial Product Applications
The acute cutting geometry and high-precision ground periphery of the CCGX insert profile make it highly adaptable for cosmetic and close-tolerance work:
- Aerospace Structural Components: High-speed finish profiling of weight-optimized 7075 aluminum linkages.
- Automotive Fluid Management: Machining thin-walled custom aluminum valve manifolds without wall deflection.
- Consumer Electronics Hardware: Achieving clean, bright finishes on anodizing-grade copper and aluminum casings.
5. Machinery & Tooling Compatibility
Guaranteed drop-in configuration with standard automated lathe and toolholding configurations:
- Fits all industry-standard SCLCR/L external turning blocks and facing toolholders.
- Optimized for live-tooling setups on multi-axis CNC turn-mill centers and high-RPM Swiss lathes.
- Perfectly suited for indexable internal boring bars with positive 7° pocket seats designed for CC**09T3 configurations.
6. ZCC.CT Non-Ferrous Grade Comparison Matrix
| ZCC.CT Tooling Grade | Substrate Material Class | Primary Machining Target Area | Core Thermal / Mechanical Advantage |
|---|---|---|---|
| YD101 (Featured Grade) | Uncoated Sub-Micron Carbide | Aluminum / Copper / Plastics Finishing | Extreme edge sharpness; eliminates built-up edge and adhesion. |
| YBG102 | PVD Nano-Coated Tough Carbide | Al-Si Cast Alloys / Mixed Materials | Excellent abrasion defense against hard crystalline silicon inclusions. |
| YBM153 | CVD Coated Stainless Matrix | M-Class Stainless Steel Precision | Thermal barrier coating built for high-temperature ductile materials. |
7. Why Source From Us & Verified Machinist Reviews
We stock completely authenticated, original factory-sealed ZCC.CT indexable tool inserts. Our distribution setup ensures tight tolerance compliance, extensive inventory safety stock, and rapid global shipping for automated CNC shops.
"Flawless surface finish on 6061-T6 aluminum pins."
We run these CCGX 32.51 tips on an external toolholder at high RPM. The polished rake face completely stopped the aluminum from welding to the edge. Surface finish looks like a mirror.
"The G-class tolerance holds size beautifully."
We profile delicate aerospace aluminum parts. Because this is ground along the periphery, tool offsets stay exactly the same when indexing to a new tip.
"Excellent chip breaker action on copper."
Copper is notoriously difficult to break chips on, but the -LH groove forces short curls cleanly. No more long bird-nests wrapping around the chuck.
"Highly reliable edge sharpness on engineering plastics."
Perfect for clean, burr-free cuts on POM and Nylon rods. The razor-sharp uncoated tip shears the material cleanly without melting or dragging.
8. AI-Style Machining FAQ
Machinist Technical Toolkit & Troubleshooting Notes
Grade Comparison Summary: Use YD101 uncoated carbide for clean, high-speed continuous finishing on pure or wrought aluminum. Switch to PVD coated alternatives (like YBG102) if your cast parts exceed 12% silicon content to protect against abrasive tool wear.
Equivalent Model References: ISO Metric System: CCGX09T304-LH | ANSI Imperial Equivalent Reference: CCGX 32.51-LH YD101.
Troubleshooting Tool Defects: If micro-chipping occurs, inspect your machine setup rigidity or reduce your feed rate ($fn$). If workpiece material begins sticking or welding to the tool face, increase your cutting speed ($Vc$) or apply a high-pressure emulsified cutting fluid or oil mist to clean the rake face.
Workpiece Material Suitability Matrix: ISO N (Aluminum / Copper / Brass / Polymers) - Optimal ISO P & M (Carbon Steel / Stainless Steel) - Unsuitable
Need Help With ZCC.CT Inserts?
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Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.