Mitsubishi CNMG120408-RP MC6025 Roughing Steel Turning Insert (10pcs)

$58.16 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

CNMG120408-RP MC6025

The Roughing Specialist | MC6025 Impact Toughness | RP Heavy-Duty Edge

Built for Maximum Metal Removal Rates (MRR)

MC6025 Grade (The Impact Shield): The MC6025 is Mitsubishi's premier "all-rounder" for steel, but it truly shines in roughing. Utilizing Nano-Texture Technology, the CVD coating provides a dense, uniform layer of Al2O3 that resists crater wear while the specialized substrate prevents edge fracture during heavy interrupted cuts or when machining through rough forging skins.

RP Chipbreaker (Roughing-Positive Power): The RP geometry is designed for the most demanding applications. It features a reinforced cutting edge and a wide chip pocket that can handle massive chip volumes without clogging. If you are taking deep cuts or running high feed rates in carbon or alloy steels, the RP breaker ensures the insert remains stable under extreme pressure.

0.8mm (1/32") Edge Strength: The 08 radius is the perfect balance for roughing. It offers superior edge strength compared to 04 radii, allowing it to withstand the high radial forces associated with heavy depth-of-cut (Ap) passes.

Metric vs. Imperial Comparison

System Model Designation I.C. (Inscribed Circle) Thickness Radius (RE)
Metric CNMG120408-RP 12.7 mm 4.76 mm 0.80 mm
Imperial CNMG432-RP 1/2" 3/16" 0.0315" (1/32")

Recommended Roughing Parameters

*The RP breaker thrives at higher feed rates. Avoid very light finishing passes as chip control may decrease.

Workpiece Material Speed (Vc) Feed (fn) Depth (Ap)
Low Carbon Steel (1018) 200 - 380 m/min 0.25 - 0.60 mm/r 1.50 - 5.00 mm
Alloy Steel (4140/8620) 150 - 300 m/min 0.20 - 0.50 mm/r 1.20 - 4.00 mm

Compatible Tool Holders

Ensure absolute stability for roughing with PCLNR/L 12 or DCLNR/L 12 holders:

Shop PCLNR 12 Holders

Pro-Tip: MC6025 vs. MC6015 for Roughing

MC6025 (The Tough Rougher): Best for general roughing and when the machine is not perfectly rigid or the cut is interrupted.

MC6015 (The High-Speed Finisher): Switch to MC6015 only for high-speed continuous roughing on clean material where wear resistance is more important than impact strength.

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Long-tail Keywords: Heavy duty carbide inserts for steel roughing, Mitsubishi MC6025 for interrupted cuts, CNMG 120408-RP for forged steel turning, buy Mitsubishi CNMG120408-RP online, best chipbreaker for high feed steel turning.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.