Mitsubishi CNMG120412-MA UE6110 High-Speed Steel Roughing Insert (10pcs)

$57.60 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

CNMG120412-MA UE6110

High-Efficiency Rougher | UE6110 CVD Grade | 1.2mm Reinforced Corner

Engineered for Maximum Speed & Feed

UE6110 Grade (High-Temperature CVD): The UE6110 is Mitsubishi’s premium hard-coated grade for P-Class (Steel). It is specifically designed to perform at higher cutting speeds than general-purpose grades. The thickened Al2O3 layer provides an elite thermal barrier, protecting the carbide substrate from the extreme heat generated during high-speed roughing of carbon and alloy steels.

MA Chipbreaker (Medium-Heavy Range): The MA geometry is a robust general-purpose design. On this 12-radius platform, it excels at controlling thick, heavy chips. Its reinforced land area prevents the edge from "cratering" under the high pressure of aggressive metal removal, while the rake angle is optimized to keep cutting forces manageable.

1.2mm (3/64") Radius Edge: The large corner radius is built for Impact and Heat Dissipation. It allows for a higher feed rate per revolution and provides significantly more edge strength than a standard 0.8mm radius, making it perfect for roughing through scale or uneven surfaces at high speed.

Metric vs. Imperial Comparison

System Model Designation I.C. (Inscribed Circle) Thickness Radius (RE)
Metric CNMG120412-MA 12.7 mm 4.76 mm 1.20 mm
Imperial CNMG433-MA 1/2" 3/16" 0.0472" (3/64")

High-Speed Roughing Parameters

*The UE6110 grade loves speed. Maintain high Surface Meters per Minute (Vc) for best chip control.

Workpiece Material Speed (Vc) Feed (fn) Depth (Ap)
Low Carbon Steel (1020 / S235) 250 - 480 m/min 0.25 - 0.55 mm/r 1.20 - 5.00 mm
Alloy Steel (4140 / 4340) 180 - 350 m/min 0.20 - 0.45 mm/r 1.20 - 4.50 mm

Compatible Tool Holders

Maximum rigidity is essential for 1.2mm radius roughing. Fits DCLNR/L 12 series holders:

Shop DCLNR 12 Holders

Pro-Tip: UE6110 vs. UE6020 Roughing

UE6110 (The Efficiency King): Choose this when your setup is stable and you want to increase cycle time. It offers superior wear resistance in high-heat continuous turning.

UE6020 (The Tough Tank): If you are experiencing edge chipping due to heavy vibrations or interrupted cuts (holes/slots), switch to UE6020 for its higher impact toughness.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.