Mitsubishi CNMG190612-GH UC5115 Heavy Roughing Cast Iron Insert (10pcs)
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CNMG190612-GH UC5115
The Cast Iron Beast | 19mm Heavy Roughing | UC5115 Wear-Resistant CVD
Built for Large-Scale Casting Removal
UC5115 Grade (The Abrasive Armor): The UC5115 is Mitsubishi's premium CVD-coated grade for K-Class (Cast Iron). Featuring a thick Alumina ($Al_2O_3$) layer, it acts as a thermal shield, protecting the carbide substrate from the extreme friction heat of machining grey and nodular iron. It maintains edge sharpness even when cutting through the abrasive sand and scale found on raw casting surfaces.
GH Chipbreaker (Impact Strength): The GH geometry is designed for the heaviest roughing applications. It features a high-strength reinforced land (T-land) that prevents the cutting edge from chipping under heavy impact or interrupted cuts. This geometry handles large depths of cut and high feeds where standard "sharp" inserts would shatter.
1.2mm (3/64") Edge Radius: The 12-radius offers a perfect compromise between extreme edge strength and the ability to maintain manageable radial cutting forces on large workpieces.
Metric vs. Imperial Comparison
| System | Model Designation | I.C. (Inscribed Circle) | Thickness | Radius (RE) |
|---|---|---|---|---|
| Metric | CNMG190612-GH | 19.05 mm | 6.35 mm | 1.20 mm |
| Imperial | CNMG643-GH | 3/4" | 1/4" | 0.0472" (3/64") |
Heavy Roughing Cutting Parameters
*The UC5115 grade is optimized for high-speed industrial productivity. Dry machining is recommended for grey cast iron.
| Workpiece Material | Speed (Vc) | Feed (fn) | Depth (Ap) |
|---|---|---|---|
| Grey Iron (HT300/GG30) | 180 - 400 m/min | 0.35 - 0.85 mm/r | 2.50 - 9.00 mm |
| Ductile Iron (FCD600) | 140 - 320 m/min | 0.30 - 0.70 mm/r | 2.00 - 7.50 mm |
Compatible Power Tooling
Maximum rigidity is mandatory for 19mm IC inserts. Fits DCLNR/L 19 (Metric 3232/4040) series holders:
Shop DCLNR 19 HoldersPro-Tip: UC5115 vs. UC5105
UC5115 (The Industrial Standard): Choose this for general cast iron roughing where edge toughness is required to survive casting skin and interruptions.
UC5105 (High-Speed Finishing): Switch to UC5105 only if you are doing continuous, clean cuts in grey iron and need the absolute highest wear resistance to keep up with production targets.
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