Mitsubishi CNMG190616-MA US735 Heavy-Duty Stainless Steel Insert (10pcs)

$178.48 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

CNMG190616-MA US735

The Roughing Goliath | US735 PVD Toughness | 1.6mm Reinforced Radius

Engineered for High-Volume Metal Removal

US735 Grade (Maximum Impact Strength): The US735 is Mitsubishi’s specialized PVD grade for Stainless Steel (M-Class) and Heat Resistant Alloys (S-Class). In large-scale roughing, thermal shock and mechanical impact are constant. The US735 substrate is exceptionally resilient, preventing the propagation of cracks even during heavy interrupted cuts in work-hardening materials like 316 stainless or Duplex alloys.

MA Chipbreaker (Power & Control): The MA geometry is the industry standard for medium-heavy turning. On this 19mm platform, the MA chipbreaker is tuned to manage large volumes of chips, preventing them from clogging the machine or damaging the workpiece, while maintaining a sharp enough edge to keep cutting temperatures lower.

1.6mm (1/16") Roughing Radius: The 16 radius is built for **Maximum Edge Security**. It allows for very high feed rates and provides incredible strength against the "notching" effect common in stainless steel roughing. It is the preferred choice for roughing large shafts, forgings, and heavy plate components.

Metric vs. Imperial Comparison

System Model Designation I.C. (Inscribed Circle) Thickness Radius (RE)
Metric CNMG190616-MA 19.05 mm 6.35 mm 1.60 mm
Imperial CNMG644-MA 3/4" 1/4" 0.063" (1/16")

Heavy-Duty Cutting Parameters

*Warning: This insert requires high-torque CNC lathes. Ensure tool blocks and holders are locked down tightly.

Workpiece Material Speed (Vc) Feed (fn) Depth (Ap)
Austenitic Stainless (304/316) 50 - 130 m/min 0.30 - 0.70 mm/r 2.00 - 9.00 mm
Duplex / Super Duplex 25 - 55 m/min 0.25 - 0.50 mm/r 2.00 - 6.00 mm

Heavy-Duty Tool Holders

Maximum rigidity required. Fits DCLNR/L 19 or MCLNR/L 19 series (3232, 4040, or 5050 shanks):

Shop DCLNR 19 Holders

Pro-Tip: When to use CNMG190616?

The 1.6mm Radius Advantage: Use this specific model when your primary goal is MRR (Metal Removal Rate) and edge survival. The larger radius is significantly stronger than the 1.2mm version but generates more radial force. Ensure your setup is rock-solid.

US735 vs. CVD Grades: CVD roughing grades can peel under the extreme pressure of 9mm depths of cut in tough alloys. US735's PVD layer acts as a "shock absorber," making it much safer for roughing castings and forgings with uneven surfaces.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.