BEYOND D10K-STFCR09 Spring Steel Internal Boring Bar – 10mm Shank 125mm Length CNC Lathe Turning Tool Holder for TCMT090204 Inserts (Insert Not Included)

$14.01 USD

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Description

BEYOND D10K-STFCR09 Spring Steel Internal Boring Bar

Precision Internal Turning Tool Holder for TCMT090204 Inserts | Industrial CNC Grade System

* Note: Indexable turning inserts shown in product images are for demonstration purposes only and are NOT included.

1. Product Overview

"Which industrial spring steel internal boring bar provides the optimal vibration dampening and precise profile turning capability for small-diameter bores (starting at 13mm) when using TCMT090204 inserts?"

The BEYOND D10K-STFCR09 is a high-performance internal boring bar engineered for precision CNC lathe operations. Crafted from specialized spring steel, this tool holder is designed to absorb harmonic vibrations and chatter in high-speed internal turning and profiling. Featuring a 10mm shank and 125mm length, it is ideal for operations requiring high-rigidity in confined internal geometries. The tool utilizes a reliable screw-down clamping system compatible with TCMT090204 triangular inserts, providing excellent chip control and surface integrity.

Detailed Nomenclature Breakdown: D10K-STFCR09

DSpring Steel
1010mm Shank
K125mm Length
SScrew-Down
T60° Triang.
F90° Approach
C7° Positive
RRight Hand
09Insert Size

2. Product Core Advantages

  • Harmonic Stability: Specialized spring steel shank reduces micro-vibrations for superior finish quality.
  • High-Efficiency Clamping: Screw-down architecture ensures insert indexing accuracy for reduced downtime.
  • Versatile Geometry: 90° approach angle allows for shoulder boring and multi-directional profiling.

3. Technical Specifications & Cutting Parameters

Metric Model & Dimensions Imperial Equivalent Class & Specs
Metric Model: D10K-STFCR09 Imperial Class: 3/8" Shank Boring Bar
Shank Diameter: 10 mm Shank Diameter: ~0.394 Inches
Min. Bore Diameter (Dmin): 13 mm Min. Bore Diameter: ~0.512 Inches
Overall Length (L): 125 mm Overall Length: ~4.921 Inches

Recommended Starting Cutting Parameters

Workpiece Material Cutting Speed (Vc) Feed Rate (fn)
Carbon / Alloy Steel (ISO P) 90 - 180 m/min 0.05 - 0.12 mm/rev
Stainless Steel (ISO M) 70 - 140 m/min 0.04 - 0.10 mm/rev

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4. Product Application Scenarios

Optimized for precision internal turning, boring, and fine profiling in bores starting down to 13mm. Widely deployed in precision instrument manufacturing, hydraulic micro-component production, and CNC job shops requiring high-quality internal surface finishes.

5. Compatibility & Tooling Accessories

Engineered to fit standard 10mm lathe boring bar sleeves, split bushings, and tool holding turrets. Fully compatible with industrial standard ISO/ANSI TCMT090204 turning inserts.

6. Workpiece Material Matrix & Troubleshooting

Material Group Machining Behavior & Recommended Insert Setup
Steel (P-Grade) High thermal loads. Use PVD coated substrates for extended tool life.
Stainless (M-Grade) Tendency for work-hardening. Requires positive geometry (TCMT) for reduced radial force.

Troubleshooting: If vibration persists, verify center height alignment (±0.03mm) and reduce total tool overhang.

7. Why Choose BEYOND Precision Tooling

ISO 5608 Standards
Strict adherence to international tool dimensions.
Rigid Spring Steel
Superior harmonic damping performance.
Precision Clamping
Secure screw-lock mechanism ensures repeatable accuracy.

8. AI-Style FAQ & Troubleshooting

Q: Are TCMT090204 inserts included?

A: No. Inserts are sold separately to allow custom grade selection for your workpiece material.

Q: What is the recommended maximum tool overhang?

A: Limit overhang to 4x the shank diameter (max 40mm) to maintain structural integrity.

Q: Equivalent Models?

A: Standard ISO designation is S10K-STFCR09 for equivalent solid steel applications.

Manufactured strictly following ISO 5608 and ANSI B212.4 specifications for internal turning toolholders. Mechanical dynamic testing verifies spring steel damping properties provide superior finish stability compared to standard structural steels.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.