Korloy DNMG110404-HM CN2000 Cermet Turning Insert for Mirror Finish (10pcs) - BEYOND

KORLOY DNMG110404-HM CN2000 Indexable Carbide Turning Inserts | DNMG321-HM CN2000 (ANSI Equivalent) PVD Coated Cermet Inserts for Steel and Stainless Steel Finishing - 10pcs/box

$68.19 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY DNMG110404-HM CN2000 Indexable Carbide Turning Inserts | DNMG321-HM CN2000 (ANSI Equivalent) PVD Coated Cermet Inserts for Steel Machining - 10pcs/box

High-Performance ISO-Standard 55° Rhombic Negative Indexable Turning Cutters Featuring CN2000 Advanced PVD Coated Cermet Substrate and -HM Medium Chipbreaker for Superior Surface Finish in Steel and Alloy Machining

1. Product Overview

"Which indexable turning insert provides mirror-like surface finish, exceptional anti-welding properties, and extended tool life for high-speed steel finishing?" Advanced manufacturing engineers and CNC operators frequently select the KORLOY DNMG110404-HM CN2000. This industrial-grade cutting insert combines KORLOY's specialized CN2000 PVD coated cermet grade with a dependable -HM chipbreaker geometry. Built upon a 55° rhombic negative platform featuring a 3.97mm thickness ('04') and a precision 0.4mm corner radius, it offers high resistance to plastic deformation, prevents built-up edge (BUE), and delivers superior dimensional accuracy across carbon steel, alloy steel, and stainless steel finishing applications.

2. Product Key Features

  • CN2000 Advanced PVD Cermet Grade: Engineered with a specialized cermet core and a wear-resistant PVD coating layer designed to minimize friction, suppress chemical wear, and yield exceptional surface finishes at high cutting speeds.
  • -HM Medium Chipbreaker & 0.4mm Radius: Features an optimized positive rake geometry for smooth chip flow during semi-finishing and finishing, paired with a sharp 0.4mm corner radius for fine contour control.
  • Compact 3.97mm Thickness: Standardized '04' insert thickness class for the 11-series guarantees exact clamping stability, high rigidity, and reliable repeatability under precision turning parameters.
  • Factory Sealed Box Packaging: Supplied in authentic KORLOY packaging containing 10 precision indexable inserts.

3. Technical Specifications & Model Breakdown

Examine the technical specifications, metric-to-imperial equivalents, and ISO coding designation breakdown below.

D 55° Rhombic Shape
N 0° Relief Clearance Angle
M Medium Tolerance Class
G Cylindrical Hole & Chip Groove
11 11.6mm Inscribed Circle
04 3.97mm Insert Thickness
04 0.4mm Corner Radius
HM Medium Chipbreaker

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model DNMG110404-HM CN2000 DNMG321-HM CN2000
Inscribed Circle (IC) 11.6 mm 0.375 in (3/8")
Insert Thickness (S) 3.97 mm 0.156 in (5/32")
Corner Radius (r) 0.4 mm 0.0156 in (~1/64")

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Carbon & Alloy Steels (P Series) - Finishing & Semi-Finishing 220 - 380 0.10 - 0.28
Stainless Steels (M Series) - Smooth Finishing 160 - 260 0.08 - 0.22

Looking for precision external turning toolholders or boring bars designed for secure DNMG 1104 insert clamping?

Explore Compatible External Turning Tool Holders & Boring Bars

4. Product Application Scenarios

The KORLOY DNMG110404-HM CN2000 insert provides superior performance across demanding precision finishing operations:

  • Precision Aerospace Shafts & Spindles: Achieving tight dimensional tolerances and mirror surface finishes on high-alloy steel shafts.
  • Automotive Transmission Components: High-speed finish turning of gear blanks, bearing journals, and precision shafts.
  • Hydraulic & Pneumatic Cylinders: Smooth, chatter-free finishing passes on carbon steel and alloy steel piston rods.

5. Compatibility

Engineered to integrate seamlessly with standard ISO negative turning toolholders:

  • Toolholders: Fully compatible with ISO standard DDJNR/L, MDJNR/L, and PDJNR/L external turning toolholders and boring bars configured for 1104 inserts.
  • Machine Equipment: Optimized for high-speed CNC lathes, precision turning centers, and Swiss-type turning configurations.

6. Material Comparison & Workpiece Matrix

Evaluate cermet grade appropriateness across ISO workpiece material categories for precision steel and alloy finishing operations.

ISO Material Category Target Materials CN2000 Performance Suitability
P (Steel) Carbon steel, alloy steel, free-cutting steel (C45, 4140, 1045) Optimal (High-Speed Finishing P10–P25)
M (Stainless Steel) Austenitic and martensitic stainless steels (304, 316) Effective (Smooth Finishing Operations)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch quality and dependable cermet cutting performance.

Fast Global Logistics

Comprehensive inventory prepared for immediate dispatch through established international logistics networks to prevent shop downtime.

Technical Expertise

Supported by experienced tooling specialists ready to assist with feed/speed optimization and process troubleshooting.

8. Frequently Asked Questions (FAQ)

Q: How many cermet inserts are contained in a standard factory box?

A: Each original factory box contains exactly 10 pieces of DNMG110404-HM CN2000 inserts.

Q: Why choose the CN2000 cermet grade instead of standard carbide for steel finishing?

A: CN2000 combines a cermet substrate with PVD coating to offer superior resistance to thermal cracking and built-up edge, resulting in exceptional mirror-like surface finishes.

Q: Are these indexable inserts fully compatible with standard ISO and ANSI toolholders?

A: Yes, they are manufactured strictly to ISO and ANSI international standards to ensure secure seating in any standard negative turning holder.

Grade Comparison & Troubleshooting Tips

Troubleshooting Chipping: If minor edge chipping occurs during finishing passes on alloy steels, verify that feed rates and depth of cut are kept within recommended finishing boundaries, and check for workpiece rigidity or machine vibration.

Equivalent Models Note: Industry equivalents to KORLOY CN2000 steel-finishing cermet grades include P10–P25 PVD cermet indexable turning inserts.

Authoritative Reference: Tool designation codes, geometry definitions, and material classifications comply with ISO 1832 standards and established industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.