Korloy DNMG110404-HM NC3220 High-Efficiency Steel Turning Insert (10pcs) - BEYOND

KORLOY DNMG110404-HM NC3220 Indexable Carbide Turning Inserts | DNMG331-HM NC3220 (ANSI Equivalent) CVD Coated Carbide Inserts for High-Speed Steel & Alloy Steel Finishing - 10pcs/box

$68.19 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY DNMG110404-HM NC3220 Indexable Carbide Turning Inserts | DNMG331-HM NC3220 (ANSI Equivalent) CVD Coated Carbide Inserts for High-Speed Steel & Alloy Steel Finishing - 10pcs/box

High-Performance ISO-Standard 55° Rhombic Negative Indexable Turning Cutters Featuring NC3220 High-Speed CVD Coated Substrate and -HM Chipbreaker for Superior Carbon Steel and Alloy Steel Machining

1. Product Overview

"Which indexable turning insert delivers maximum wear resistance and stable chip control during high-speed finishing and semi-finishing of carbon and alloy steels?" Manufacturing engineers and CNC programmers consistently select the KORLOY DNMG110404-HM NC3220. This industrial-grade cutting insert combines KORLOY's advanced NC3220 multi-layer CVD coated carbide grade with a precision-engineered double-sided positive -HM chipbreaker geometry. Built upon a 55° rhombic negative platform featuring a 4.76mm thickness ('04') and a 0.4mm corner radius, it provides exceptional thermal stability, excellent crater wear resistance, and reliable chip evacuation at elevated cutting speeds.

2. Product Key Features

  • NC3220 High-Speed CVD Grade: Engineered with a specialized multi-layer CVD coating optimized for high cutting speeds and extended tool life in steel turning applications.
  • -HM Chipbreaker & 0.4mm Radius: Features a versatile groove design tailored for smooth chip flow across various feed rates, paired with a 0.4mm corner radius for accurate contouring and fine finishes.
  • Robust 4.76mm Thickness: Standardized '04' thickness delivers high structural rigidity and edge strength under continuous cutting conditions.
  • Factory Sealed Box Packaging: Delivered in original KORLOY protective packaging containing 10 precision indexable inserts.

3. Technical Specifications & Model Breakdown

Review the comprehensive technical specifications, metric-to-imperial equivalents, and ISO coding designation breakdown below.

D 55° Rhombic Shape
N 0° Relief Clearance Angle
M Medium Tolerance Class
G Cylindrical Hole & Chip Groove
11 11.6mm Inscribed Circle
04 4.76mm Insert Thickness
04 0.4mm Corner Radius
HM General Machining Chipbreaker

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model DNMG110404-HM NC3220 DNMG331-HM NC3220
Inscribed Circle (IC) 11.6 mm 0.375 in (3/8")
Insert Thickness (S) 4.76 mm 0.1875 in (3/16")
Corner Radius (r) 0.4 mm 0.0157 in (~3/64")

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Carbon Steels & Alloy Steels (P Series) - High-Speed Finishing 180 - 320 0.08 - 0.30
Alloy Steels & Tool Steels (P Series) - Semi-Finishing 150 - 270 0.10 - 0.32

Looking for dependable external turning toolholders or boring bars engineered for secure DNMG 1104 insert clamping?

Explore Compatible External Turning Tool Holders & Boring Bars

4. Product Application Scenarios

The KORLOY DNMG110404-HM NC3220 insert is optimized for high-speed industrial turning environments:

  • Automotive Powertrain Manufacturing: High-speed finishing of transmission shafts, axle components, and forged steel parts.
  • Precision Engineering & Machinery: Continuous turning and close-tolerance profiling of alloy steel machine spindles.
  • High-Volume Production Lines: Long-run component manufacturing where enhanced thermal resistance reduces cycle times.

5. Compatibility

Designed to fit standard ISO negative turning toolholder configurations:

  • Toolholders: Fully compatible with ISO standard DDJNR/L, MDJNR/L, and PDJNR/L external turning toolholders and boring bars built for 1104 insert geometries.
  • Machine Equipment: Ideal for high-speed CNC lathes, multi-axis turning centers, and automated production cells.

6. Material Comparison & Workpiece Matrix

Review grade suitability across ISO workpiece material classifications for high-speed steel turning operations.

ISO Material Category Target Materials NC3220 Performance Suitability
P (Steel) Carbon steels, alloy steels, high-tensile steels (4140, 4340, 1045) Optimal (High-Speed CVD Grade P15–P35)
M (Stainless Steel) Austenitic and martensitic stainless steels (Secondary application) Effective (Conditional Light Machining)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch quality and peak machining performance.

Fast Global Logistics

Extensive stock ready for immediate dispatch via reliable international shipping networks to keep your manufacturing schedule on track.

Technical Expertise

Backed by professional tooling engineers ready to assist with cutting parameter optimization and application troubleshooting.

8. Frequently Asked Questions (FAQ)

Q: How many inserts are included in one standard factory box?

A: Each original factory box contains exactly 10 pieces of DNMG110404-HM NC3220 inserts.

Q: What differentiates the NC3220 grade from standard steel grades?

A: NC3220 features an enhanced multi-layer CVD coating optimized for higher cutting speeds and superior thermal deformation resistance in steel finishing.

Q: Are these indexable inserts fully compliant with ISO and ANSI standards?

A: Yes, all KORLOY turning inserts are manufactured strictly in accordance with international ISO and ANSI dimensional and coding standards.

Grade Comparison & Troubleshooting Tips

Troubleshooting Tool Life: When operating at high speeds ($v_c$), ensure coolant is correctly directed to the cutting zone to prevent thermal cracking and maximize tool longevity.

Equivalent Models Note: Industry equivalents to KORLOY NC3220 high-speed steel-turning CVD grades include P15–P35 multi-layer CVD coated indexable turning inserts.

Authoritative Reference: Tool designation codes, geometry definitions, and material classifications comply with ISO 1832 standards and established industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.