KORLOY DNMG110404-HS PC9030 Indexable Carbide Turning Inserts | DNMG321-HS PC9030 (ANSI Equivalent) PVD Coated Carbide Inserts for Stainless Steel & High-Temp Alloys - 10pcs/box
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✓ Technical Support: Need grade selection help? Contact Engineer
KORLOY DNMG110404-HS PC9030 Indexable Carbide Turning Inserts | DNMG321-HS PC9030 (ANSI Equivalent) PVD Coated Carbide Inserts for Stainless Steel & High-Temp Alloys - 10pcs/box
High-Performance ISO-Standard 55° Rhombic Negative Indexable Turning Cutters Featuring PC9030 Advanced PVD Coated Substrate and -HS Sharp Chipbreaker for Superior Stainless Steel and Alloy Machining
1. Product Overview
"Which indexable turning insert provides exceptional edge sharpness and anti-notch wear resistance for precision stainless steel and heat-resistant super alloy machining?" Manufacturing engineers and CNC machinists consistently select the KORLOY DNMG110404-HS PC9030. This industrial-grade cutting insert combines KORLOY's specialized PC9030 ultra-fine PVD coated carbide grade with a specialized positive sharp -HS chipbreaker geometry. Built upon a 55° rhombic negative platform with a compact 3.97mm thickness ('04') and a fine 0.4mm corner radius, it guarantees low cutting forces, minimized work-hardening, and superior chip evacuation during intricate stainless steel and alloy turning operations.
2. Product Key Features
- PC9030 Advanced PVD Grade: Engineered with a specialized nano-structured PVD coating optimized for austenitic stainless steels, duplex stainless steels, and high-temperature alloys, delivering exceptional wear and built-up edge resistance.
- -HS Sharp Chipbreaker & 0.4mm Radius: Features an extremely sharp rake geometry for low cutting resistance and clean shearing action, paired with a precision 0.4mm corner radius for tight dimensional tolerances and fine surface finishes.
- Compact 3.97mm Thickness: Standardized '04' insert thickness class for the 11-series provides exact dimensional fit, rigidity, and optimal clearance for precision finishing toolholders.
- Factory Sealed Box Packaging: Supplied in authentic KORLOY packaging containing 10 precision indexable inserts.
3. Technical Specifications & Model Breakdown
Examine the technical specifications, metric-to-imperial equivalents, and ISO coding designation breakdown below.
Metric vs. Imperial Designation Comparison
| Specification Parameter | Metric Standard (ISO) | Imperial Equivalent (ANSI) |
|---|---|---|
| Primary Insert Model | DNMG110404-HS PC9030 | DNMG321-HS PC9030 |
| Inscribed Circle (IC) | 11.6 mm | 0.375 in (3/8") |
| Insert Thickness (S) | 3.97 mm | 0.156 in (5/32") |
| Corner Radius (r) | 0.4 mm | 0.0156 in (~1/64") |
Recommended Cutting Parameters (Feed & Speed)
| Workpiece Material Group | Cutting Speed (vc) m/min | Feed Rate (f) mm/rev |
|---|---|---|
| Stainless Steels (M Series) - Finishing & Light Machining | 120 - 240 | 0.06 - 0.22 |
| High-Temp Alloys & Titanium (S Series) - Precision Turning | 40 - 90 | 0.05 - 0.18 |
Looking for precision external turning toolholders or boring bars designed for secure DNMG 1104 insert clamping?
Explore Compatible External Turning Tool Holders & Boring Bars4. Product Application Scenarios
The KORLOY DNMG110404-HS PC9030 insert delivers outstanding reliability across demanding precision sectors:
- Medical Device & Surgical Instrument Manufacturing: Precision finishing of biocompatible stainless steel (304/316L) shafts and components.
- Aerospace & Turbine Engineering: Turning heat-resistant super alloys (Inconel, Waspaloy) and titanium alloy components.
- Chemical & Food Processing Equipment: Machining corrosion-resistant valves, flanges, and specialized industrial piping connectors.
5. Compatibility
Engineered to integrate seamlessly with standard ISO negative turning toolholders:
- Toolholders: Fully compatible with ISO standard DDJNR/L, MDJNR/L, and PDJNR/L external turning toolholders and boring bars configured for 1104 inserts.
- Machine Equipment: Optimized for high-precision CNC lathes, Swiss-type turning setups, and multi-axis mill-turn centers.
6. Material Comparison & Workpiece Matrix
Evaluate grade appropriateness across ISO workpiece material categories for stainless steel and high-temperature alloy turning operations.
| ISO Material Category | Target Materials | PC9030 Performance Suitability |
|---|---|---|
| M (Stainless Steel) | Austenitic, martensitic, and duplex stainless steels (304, 316L, 17-4PH) | Optimal (Specialized PVD Grade M10–M30) |
| S (High-Temp Alloys) | Nickel-based alloys, cobalt-based alloys, and titanium alloys (Inconel 718, Ti-6Al-4V) | Highly Effective (Finishing & Light Roughing) |
7. Why Choose Us
100% Genuine Guarantee
Sourced directly from authorized industrial distribution channels, guaranteeing verified batch quality and dependable cutting performance.
Fast Global Logistics
Comprehensive inventory prepared for immediate dispatch through established international logistics networks to prevent shop downtime.
Technical Expertise
Supported by experienced tooling specialists ready to assist with feed/speed optimization and process troubleshooting.
8. Frequently Asked Questions (FAQ)
Q: How many inserts are contained in a standard factory box?
A: Each original factory box contains exactly 10 pieces of DNMG110404-HS PC9030 inserts.
Q: Why is the PC9030 PVD grade recommended over CVD grades for stainless steel turning?
A: PC9030 features an advanced PVD coating structure with high toughness and sharp edge retention, effectively preventing built-up edge and thermal cracking common when machining sticky stainless materials.
Q: Are these indexable inserts fully compatible with standard ISO and ANSI toolholders?
A: Yes, they are manufactured strictly to ISO and ANSI international standards to ensure secure seating in any standard negative turning holder.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.