Korloy DNMG150408-HA H01 Polished Aluminum Turning Insert, R0.8 (10pcs) - BEYOND

KORLOY DNMG150408-HA H01 Indexable Carbide Turning Inserts | DNMG432-HA H01 (ANSI Equivalent) Uncoated Carbide Inserts for Aluminum and Non-Ferrous Metal Machining - 10pcs/box

$72.88 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY DNMG150408-HA H01 Indexable Carbide Turning Inserts | DNMG432-HA H01 (ANSI Equivalent) Uncoated Carbide Inserts for Aluminum and Non-Ferrous Metal Machining - 10pcs/box

High-Precision ISO-Standard 55° Rhombic Negative Indexable Turning Cutters Featuring KORLOY H01 High-Purity Uncoated Carbide Substrate and -HA Sharp Finishing Chipbreaker for Superior Edge Sharpness, Low Cutting Forces, and Built-Up Edge Prevention in Aluminum and Non-Ferrous Alloy Machining

1. Product Overview

"Which indexable turning insert provides the exceptional edge sharpness and mirror-like surface finish required for high-speed machining of aluminum and non-ferrous alloys without material adhesion?" Advanced manufacturing engineers and CNC operators frequently look to the KORLOY DNMG150408-HA H01. This industrial-grade turning insert combines KORLOY's specialized H01 high-purity uncoated carbide grade with a mirror-polished rake face and an -HA sharp finishing chipbreaker geometry. Engineered with a 55° rhombic negative layout, a 15mm cutting edge length, a 4.76mm thickness ('04'), and an 0.8mm corner radius, it delivers outstanding resistance to built-up edge (BUE) and thermal shock, ensuring maximum productivity and flawless surface integrity during non-ferrous finishing.

2. Product Key Features

  • H01 High-Purity Uncoated Grade: Formulated with a fine-grain micro-structure and a mirror-polished rake face that completely eliminates coating-induced chip welding when cutting gummy non-ferrous materials.
  • -HA Sharp Finishing Geometry: Features a razor-sharp cutting edge engineered to minimize cutting forces, suppress vibration during slender part turning, and achieve pristine surface finishes.
  • 55° Rhombic Versatility: The acute 55-degree apex angle provides exceptional tool clearance for complex profiling, contouring, and multi-directional turning operations.
  • Factory Sealed Packaging: Delivered in genuine KORLOY containers containing 10 premium indexable inserts.

3. Technical Specifications & Model Breakdown

Examine the technical parameters, metric-to-imperial equivalents, and ISO coding designation breakdown below.

D 55° Rhombic Shape
N 0° Relief Clearance Angle
M Medium Tolerance Class
G Cylindrical Hole & Chip Groove
15 15mm Cutting Edge Length
04 4.76mm Insert Thickness
08 0.8mm Corner Radius
HA Sharp Aluminum Chipbreaker

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model DNMG150408-HA H01 DNMG432-HA H01
Cutting Edge Length / IC Size 15 mm nominal 1/2" inscribed circle class
Insert Thickness (S) 4.76 mm 0.1875 in (3/16")
Corner Radius (r) 0.8 mm 0.0315 in (~1/32")

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Aluminum Alloys & Non-Ferrous Metals (N Series) 300 - 800 0.10 - 0.35
Copper & Brass Alloys 200 - 500 0.08 - 0.30

Need rigid external turning toolholders or boring bars configured for secure DNMG 1504 insert mounting?

Explore Compatible External Turning Tool Holders & Boring Bars

4. Product Application Scenarios

The KORLOY DNMG150408-HA H01 insert is optimized for high-speed non-ferrous turning and finishing:

  • Aerospace Structural Components: High-speed finishing passes on aluminum alloy bulkheads, ribs, and housings.
  • Automotive Wheels and Pistons: Precision contouring and facing operations on cast and forged aluminum automotive parts.
  • Copper and Brass Fixtures: Fine turning operations on electrical contacts, plumbing valves, and non-ferrous fittings.

5. Compatibility

Designed to integrate perfectly with standard ISO negative turning toolholders:

  • Toolholders: Fully compatible with ISO standard DDJNR/L, PDJNR/L, and MDJNR/L external turning toolholders and boring bars built for 1504 negative inserts.
  • Machine Equipment: Ideal for high-speed CNC lathes, ultra-precision turning centers, and high-rpm vertical turning machines.

6. Material Comparison & Workpiece Matrix

Review uncoated grade application performance across ISO workpiece material categories.

ISO Material Category Target Materials H01 Performance Suitability
N (Non-Ferrous) Aluminum alloys, copper, brass, and plastics (N01–N30) Optimal (Superior Sharpness & BUE Elimination)
K (Cast Iron) Gray cast iron and nodular cast iron (K01–K15) Suitable (Light Finishing & High Speed)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch quality and dependable carbide cutting performance.

Fast Global Logistics

Comprehensive inventory prepared for immediate dispatch through established international logistics networks to prevent shop downtime.

Technical Expertise

Supported by experienced tooling specialists ready to assist with feed/speed optimization and process troubleshooting.

8. Frequently Asked Questions (FAQ)

Q: How many indexable inserts are included in each standard factory box?

A: Each original factory box contains exactly 10 pieces of DNMG150408-HA H01 inserts.

Q: Why is the H01 grade uncoated when machining aluminum?

A: Uncoated high-purity carbide grades like H01 feature a mirror-polished surface that prevents gummy aluminum chips from welding to the rake face, ensuring clean cuts and extended insert life.

Q: Are these inserts compliant with standard ISO and ANSI toolholding specifications?

A: Yes, they are manufactured strictly to ISO 1832 standards, ensuring total interchangeability with standard negative turning toolholders.

Grade Comparison & Troubleshooting Tips

Troubleshooting Built-Up Edge (BUE): If material adhesion occurs on aluminum parts, verify that coolant concentration is adequate and that cutting speeds are maintained within the high-speed range (300+ m/min) to promote clean shearing.

Equivalent Models Note: Equivalent grades to KORLOY H01 in non-ferrous finishing categories include high-purity uncoated micro-grain carbide grades intended for N01–N20 aluminum and non-ferrous turning applications.

Authoritative Reference: Tool designation codes, geometry definitions, and material classifications comply with ISO 1832 standards and established industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.