KORLOY DNMG150408-HM PC9030 Indexable Carbide Turning Inserts | DNMG542-HM PC9030 (ANSI Equivalent) PVD Coated Carbide Inserts for Stainless Steel & Alloy Steel Turning - 10pcs/box

KORLOY DNMG150408-HM PC9030 Indexable Carbide Turning Inserts | DNMG542-HM PC9030 (ANSI Equivalent) PVD Coated Carbide Inserts for Stainless Steel & Alloy Steel Turning - 10pcs/box

$80.08 USD

Free shipping on all orders.
Check compatibility: Confirm the model and dimensions before ordering.
Need help choosing? Contact us before ordering.

💰 Bulk savings 2-9 pcs · 6% OFF | 10+ pcs · 12% OFF

american expressmasterpaypalvisaapple paygoogle payshopify pay
Description

KORLOY DNMG150408-HM PC9030 Indexable Carbide Turning Inserts | DNMG542-HM PC9030 (ANSI Equivalent) PVD Coated Carbide Inserts for Stainless Steel & Alloy Steel Turning - 10pcs/box

High-Performance ISO-Standard 55° Rhombic Negative Indexable Turning Cutters Featuring PC9030 Advanced PVD Coated Carbide Substrate and -HM General Medium Machining Chipbreaker for Superior Stainless & Alloy Steel Turning

1. Product Overview

"Which indexable turning insert provides optimal chip control and wear resistance for general medium machining of austenitic stainless steel, carbon steel, and alloy steel components?" CNC machinists and manufacturing engineers consistently rely on the KORLOY DNMG150408-HM PC9030. This industrial-grade turning insert features KORLOY's specialized PC9030 advanced PVD coated carbide substrate engineered to withstand thermal shock and flank wear during continuous to slightly interrupted turning operations, combined with a versatile -HM chipbreaker geometry designed for broad-range medium cutting. It delivers exceptional surface finish and dependable tool life in demanding production environments. Built on a rigid 55° rhombic negative profile with 4 indexable cutting edges and a robust 0.8mm corner radius, it guarantees superior structural stability and reliable performance under high feed rates.

2. Product Key Features

  • PC9030 Advanced PVD Grade: Features a high-performance physical vapor deposition (PVD) multi-layer coating optimized for stainless steel and alloy steel turning, providing outstanding anti-welding properties, thermal resistance, and fracture toughness.
  • -HM Medium Chipbreaker & 0.8mm Radius: Combines a wide application range rake geometry designed for general machining with a durable 0.8mm corner radius for enhanced edge strength during profiling and turning.
  • Double-Sided Indexable Economy: Rhombic negative configuration provides 4 total indexable cutting edges (2 per side), maximizing cost efficiency per edge.
  • Standard Industrial Packaging: Supplied in secure factory containers containing 10 pieces for seamless tool inventory tracking.

3. Technical Specifications & Model Breakdown

Review the comprehensive technical parameters, metric-to-imperial cross-references, and ISO nomenclature breakdown below.

D 55° Rhombic Shape
N 0° Relief Clearance Angle
M Medium Tolerance Class
G Cylindrical Hole & Chip Groove
15 15.5mm Inscribed Circle
04 4.76mm Insert Thickness
08 0.8mm Corner Radius
HM Medium Machining Chipbreaker

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model DNMG150408-HM PC9030 DNMG542-HM PC9030
Inscribed Circle (IC) 15.5 mm 0.593 in (~19/32")
Insert Thickness (S) 4.76 mm 0.1875 in (3/16")
Corner Radius (r) 0.8 mm 0.0315 in (~1/32")

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Austenitic Stainless Steel (304, 316, 321) 120 - 220 0.15 - 0.35
Carbon Steel & Alloy Steel (4140, 1045) 180 - 300 0.18 - 0.40

Need matching DDJNR/L or MDJNR/L external turning toolholders or boring bars for your DNMG 1504 inserts?

Explore Compatible External Turning Tool Holders & Boring Bars

4. Product Application Scenarios

The KORLOY DNMG150408-HM PC9030 insert is engineered for high-efficiency profiling and contour turning across specialized industrial sectors:

  • Automotive Powertrain: Machining complex contour profiles on alloy steel shafts, drive axles, and transmission components.
  • General Mechanical Engineering: Profiling and finishing multi-diameter structural steel parts and machine spindles.
  • Valve & Fluid Control: Turning stainless steel valve stems, fittings, and body housings.

5. Compatibility

Designed for seamless integration with standard ISO negative toolholding configurations:

  • Toolholders: Compatible with standard DDJNR/L, MDJNR/L, and PDJNR/L lever-lock and screw-clamp external turning toolholders and boring bars built for DNMG 1504 geometry.
  • Machine Equipment: Fully compatible with CNC turning centers, multi-axis lathes, and automated manufacturing cells.

6. Material Comparison & Workpiece Matrix

Examine grade application suitability across ISO workpiece material classifications.

ISO Material Category Target Materials PC9030 Performance Suitability
M (Stainless Steel) Austenitic and duplex stainless steels (e.g., 304, 316L, 2205) Optimal (Primary PVD Grade for Stainless Steel Turning M10–M30)
P (Steel) Carbon steels, alloy steels, and tool steels (e.g., 1045, 4140, P20) Highly Suitable (Excellent wear resistance for general steel medium turning)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch authenticity and consistent cutting performance.

Fast Global Logistics

Maintained warehouse stock and streamlined international shipping networks ensure rapid dispatch to eliminate production downtime.

Technical Expertise

Backed by professional CNC application engineers available to provide customized cutting data recommendations and troubleshooting support.

8. Frequently Asked Questions (FAQ)

Q: How many inserts are included in each box?

A: Each standard factory box contains exactly 10 pieces of DNMG150408-HM PC9030 inserts.

Q: What workpiece materials are ideal for the PC9030 grade?

A: PC9030 is an advanced PVD coated grade engineered specifically for stainless steel, alloy steel, and carbon steel medium turning applications.

Q: Which toolholders fit this DNMG 1504 insert?

A: It fits standard ISO negative turning toolholders designed for DNMG 1504 geometry, such as DDJNR or MDJNR external toolholder bars and boring tools.

Grade Comparison & Troubleshooting Tips

Troubleshooting Tool Life: If excessive crater wear or thermal cracking occurs during alloy steel machining, ensure proper coolant delivery and adjust cutting speeds ($v_c$) within recommended operational parameters.

Equivalent Models Note: Industry equivalents to KORLOY PC9030 include M10–M30 and P15–P35 class advanced PVD multi-layer coated carbide grades optimized for steel and stainless steel machining.

Authoritative Reference: Tool designation codes, geometry definitions, and material classifications comply with ISO 1832 standards and established industrial metalworking databases.

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.