Mitsubishi DNMG150604-GK MC5015 Carbide Insert | Genuine MMC Japan

$102.76 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

DNMG150604-GK MC5015

Mitsubishi Materials | High-Speed Cast Iron Machining Master

The Mitsubishi DNMG150604-GK MC5015 is a premium 55° rhombic negative turning insert engineered for the high-efficiency machining of Cast Iron (K-category). By utilizing Mitsubishi’s proprietary Nano-Texture CVD coating technology, the MC5015 grade provides unparalleled wear resistance. Combined with the GK chipbreaker, this insert excels in stable cutting conditions, delivering precision and longevity in gray and ductile iron applications.

Technical Specifications

ISO Designation (Metric) DNMG150604-GK
ANSI Designation (Inch) DNMG 441-GK
Material Grade MC5015 (Nano-Texture CVD)
Thickness 6.35 mm (1/4")
Corner Radius 0.4 mm (1/64")

MC5015 Grade Technology

The MC5015 grade is optimized for high-speed continuous turning. The Nano-Texture Al2O3 coating ensures uniform crystal growth, providing a harder surface that resists crater wear and heat buildup during long production runs in abrasive cast irons.

GK Chipbreaker Profile

The GK chipbreaker is the first choice for stable Cast Iron (K) turning. It features a robust land area that enhances cutting edge strength, effectively managing chips even when machining brittle materials like Gray Cast Iron (GCI).

Optimization: Cutting Parameters

Material Group Cutting Speed ($v_c$) Feed Rate ($f$)
Gray Cast Iron (GCI) 200 - 450 m/min 0.10 - 0.40 mm/rev
Ductile Cast Iron (FCD) 150 - 300 m/min 0.10 - 0.35 mm/rev

CNC MACHINE COMPATIBILITY

This insert is compatible with all standard 15-size (1/2" IC) tool holders: DDJNR/L, DDNNN, or DDUNR/L.

VIEW COMPATIBLE TOOL HOLDERS →

Metric (ISO) vs. Inch (ANSI) Reference

Feature ISO: DNMG150604 ANSI: DNMG 441
Inscribed Circle (IC) 12.7 mm 1/2"
Thickness (S) 6.35 mm 1/4"
Corner Radius (RE) 0.4 mm 1/64"

💡 PRO-TIP: GRADE COMPARISON

  • MC5015: The premium choice for high-speed continuous machining. Superior heat resistance.
  • UC5115: The universal standard for cast iron. Best for general-purpose work and light interruptions.
  • MC5005: Optimized for ultra-high-speed finishing in stable gray iron applications.

Keywords: Mitsubishi carbide inserts, DNMG150604-GK price, MC5015 cast iron grade, high-speed turning, Nano-Texture carbide technology, CNC lathe tools Japan, DNMG 441-GK.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.