Mitsubishi DNMG150604-MA VP15TF Finishing Insert | 6.35mm Thick

$94.05 USD

Price shown is a starting point. Contact us for a precise quote based on your requirements.

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Description

DNMG150604-MA VP15TF

Thick-Body Thermal Stability | Mirage PVD Finishing | MA Low-Friction Geometry

Maximum Stability for Fine Finishing

VP15TF Grade (Mirage PVD Coating): The VP15TF is Mitsubishi's premier PVD solution for difficult-to-cut materials. The "Mirage" coating is a nano-layered structure that remains stable under high heat while providing an ultra-smooth surface. This specifically prevents Built-Up Edge (BUE) on gummy materials like 304/316 Stainless Steel, ensuring the finished part remains within micron-level tolerances.

MA Chipbreaker (Precision Precision): The MA geometry is engineered to reduce radial cutting forces. In finishing operations, this is vital to prevent "pushing" the workpiece, which causes taper. It provides sharp, clean chip breaking even at very low depths of cut.

6.35mm Thickness (The "06" Stability): While most finishing inserts are 4.76mm thick, the DNMG1506 series uses a 6.35mm body. This extra mass absorbs cutting vibrations and dissipates heat much faster, protecting the sharp 0.4mm tip from thermal cracking and premature wear.

Metric vs. Imperial Comparison

System Model Designation I.C. (Inscribed Circle) Thickness (S) Radius (RE)
Metric DNMG150604-MA 12.70 mm 6.35 mm 0.40 mm
Imperial DNMG441-MA 1/2" 1/4" 0.0157" (1/64")

Recommended Cutting Parameters

*Optimized for finishing. High-pressure coolant is highly recommended for Stainless Steel.

Material Group Speed (Vc) Feed (fn) Depth (Ap)
Stainless Steel (304/316) 80 - 180 m/min 0.05 - 0.20 mm/r 0.20 - 2.00 mm
Heat-Resistant Alloys 30 - 70 m/min 0.05 - 0.15 mm/r 0.20 - 1.50 mm

Compatible Tool Holders

Rigid support for 15-series 55° diamond pockets (6.35mm thickness shim required):

Shop DDJNR 15 Holders

Pro-Tip: VP15TF vs. US735

VP15TF (The Precision Choice): Use this for continuous finish passes where tool life and surface finish are primary. It maintains a sharper edge longer under high heat.

US735 (The Mechanical Choice): Switch to US735 only if your finishing pass involves heavy interruptions or unstable workpiece clamping. For general CNC precision work, VP15TF is the industry standard.

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Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.