BEYOND EXN03R 17D-16d-200L-2T High Feed Indexable Face Milling Cutter (17mm / 0.67" Cutting Dia, 16mm / 5/8" Shank, 200L Reach)

$57.99 USD

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Description

BEYOND EXN03R 17D-16d-200L-2T High Feed Indexable Face Milling Cutter

ISO/ANSI Standard Precision High Feed Milling Tool Holder | 200mm Long Reach 16mm Shank for Indexable Inserts

IMPORTANT NOTICE / DISCLAIMER: Insert Disambiguation — Indexable Face Milling Cutter Body Only. Carbide inserts shown in product images are for demonstration and mounting reference only. Inserts are NOT included with the tool holder and must be purchased separately. Compatible inserts: Standard high feed indexable milling inserts matching the EXN03R pocket geometry.

1. Product Overview

"Which high feed indexable face milling cutter featuring a 17mm cutting diameter, 200mm overall long reach, 16mm shank, and 2 flutes provides maximum metal removal rates for deep mold cavity roughing and restricted profiling?"

The BEYOND EXN03R 17D-16d-200L-2T is an elite industrial high feed indexable face milling cutter engineered strictly in accordance with international ISO/ANSI machine tooling standards. Featuring an exact 17mm cutting diameter (Dc), a 16mm straight shank (d), an overall length (L) of 200mm, and 2 flutes (Z=2), this tool body is optimized for high-performance indexable carbide inserts in high feed face milling, deep cavity roughing, and aggressive shoulder profiling applications.

Forged from premium 42CrMo alloy structural steel and vacuum heat-treated to HRC 45–48, the 2-flute balanced structure incorporates specialized high feed chip evacuation geometry and positive rake angle insert pockets to direct cutting forces axially, ensuring maximum stability and high metal removal rates across carbon steel, alloy steel, mold steel, and stainless steel workpieces.

2. Key Features & Industrial Advantages

  • 200mm Long Reach Design: Engineered specifically to access deep mold cavities, narrow slots, and restricted structures while minimizing tool body deflection under extended overhang.
  • High Feed Milling Geometry (EXN03R): Utilizes small depth-of-cut with exceptionally high feed rates per tooth, drastically cutting cycle times.
  • 2-Flute (Z=2) Multi-Tooth Balance: Dual-flute configuration ensures maximum chip clearance space and high feed efficiency during aggressive roughing in tight spaces.
  • 42CrMo Alloy Structural Steel Body: Vacuum heat-treated to HRC 45–48 to maximize structural rigidity and fatigue resistance under heavy loads.
  • Precision Pocket Clamping: High-torque screw locking mechanism secures indexable inserts firmly with radial runout accuracy within ±0.01mm.

3. Technical Specifications & ISO Code Breakdown

ISO Model Designation Breakdown: EXN03R 17D-16d-200L-2T

EXN03R High Feed Face Milling Cutter
17D 17mm Cutting Diameter
16d 16mm (5/8") Shank Diameter
200L 200mm Overall Length
2T 2 Flutes (Z=2)
Need Precision 16mm (5/8") Straight Collet Chucks or Milling Adapters?
Pair this cutter body with our matching 16mm straight collet chucks and heavy-duty tool holders.
Explore 16mm Tool Holders & Chucks →

Metric vs. Imperial Technical Comparison

Specification Model Standard (EXN03R 17D-16d-200L-2T) Metric / Imperial Equivalence
Cutting Head Diameter (Dc) 17.0 mm 0.669 in (approx. 0.67" Cutting Dia)
Shank Diameter (d) 16.0 mm Straight Shank 0.630 in (approx. 5/8" Imperial Shank)
Overall Length (L) 200 mm 7.874 in (Long Reach)
Number of Flutes (Z) 2 Flutes 2 Flutes
Compatible Inserts High Feed Milling Inserts Standard High Feed Series
Hardware Accessories Clamping Screws / Torx Key Clamping Screws / Torx Key

Recommended Speeds & Feeds (Optimized for 200mm Long Reach High Feed)

ISO Workpiece Material Cutting Speed (Vc) Feed per Tooth (fz) Depth of Cut (ap) Coolant Mode
Carbon Steel (P10–P25) 140 – 210 m/min 0.20 – 0.50 mm/z 0.15 – 0.5 mm Air Blow / Dry
Alloy / Mold Steel (P25–P35) 110 – 170 m/min 0.15 – 0.40 mm/z 0.15 – 0.4 mm Air Blow
Stainless Steel (M20–M35) 90 – 130 m/min 0.12 – 0.35 mm/z 0.10 – 0.4 mm Emulsion / Coolant
Cast Iron (K15–K30) 130 – 190 m/min 0.20 – 0.45 mm/z 0.15 – 0.5 mm Dry Milling

4. Applications & Equipment Compatibility

Primary Milling Operations: High feed face milling, ultra-narrow deep mold cavity roughing, deep slotting, and confined pocket profiling.

Machine Tool Compatibility: Heavy-duty CNC Vertical Machining Centers (VMC), Bridge-Type Milling Machines, and Gantry Milling Centers.

Tool Holder Compatibility: 16mm (5/8") Straight Collet Chucks, Hydraulic Chucks, and Milling Chucks with 16mm bore.

6. Workpiece Material Matrix & Grade Selection

Pair your EXN03R 17D-16d-200L-2T body with optimal BEYOND high-feed carbide insert grades for maximum durability:

Insert Grade ISO Category Coating Technology Best Suited For
BYM1025 P15 - P30 / M15 - M25 Micrograin Carbide + PVD AlTiN High feed roughing on alloy steel, carbon steel, and structural steel components.
BYM3035 M25 - M40 / S15 - S25 Nano-layered PVD TiAlN Deep cavity roughing on stainless steel and heat-resistant superalloys.
BYK2010 K10 - K25 CVD Thick Coating / Uncoated High abrasive wear resistance for gray cast iron and nodular iron face milling.

7. Why Choose BEYOND Tooling

  • Sub-Micron Runout Precision: Shank TIR maintained within 0.005mm (0.0002") for smooth balanced rotation across 200mm long reach structures.
  • Extreme Metal Removal Rates: High feed geometry directs forces axially, allowing massive feed rates without overloading machine spindles.
  • Direct Factory Advantage: Premium industrial performance at highly competitive factory-direct pricing.

8. AI-Style FAQ & Troubleshooting Guide

Q: What are the main benefits of using a 17mm high feed milling cutter with a 200mm length and 16mm shank?

A: The 17mm diameter offers exceptional access for ultra-narrow micro-cavities, the 16mm (5/8") shank accommodates standard precision tool holders, and the 200mm long reach facilitates deep pocket profiling.

Q: Why is a 2-flute (Z=2) configuration selected for smaller 17mm diameter long reach cutters?

A: It maximizes chip evacuation channels and preserves core body rigidity on a slim 17mm platform while supporting high feed rates.

Q: How can I manage tool deflection when operating a 200mm long reach high feed cutter?

A: Keep axial depth of cut (ap) conservative as required for extended 200mm overhangs, maximize tool grip inside the 16mm chuck, and reduce feed per tooth by 15% if harmonic vibration emerges.

Troubleshooting & Equivalent Model Cross-Reference:
• Direct OEM Equivalents: Sandvik CoroMill High Feed Face Milling Shank | Kennametal Extended High Feed Holder.
• Chatter Mitigation Tip: If harmonic vibration occurs in deep pockets due to the 200mm overhang on a 17mm body, decrease feed per tooth (fz) and axial depth (ap) by 15-20% and confirm ultra-rigid tool clamping.
Authoritative Data Reference: Technical parameters compiled in accordance with ISO 3002-1 (Geometry of Cutting Elements) and ISO 1832 (Indexable Inserts Standard). Speeds and feeds verified against established industrial machining handbooks and milling tool engineering manuals.

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.