Korloy Indexable Turning Insert CCGT120408-AK H01 | CCGT 432-AK (Imperial Equivalent) Uncoated Carbide Inserts for Aluminum & Non-Ferrous Metal Turning - 10pcs Box

Korloy Indexable Turning Insert CCGT120408-AK H01 | CCGT 432-AK (Imperial Equivalent) Uncoated Carbide Inserts for Aluminum & Non-Ferrous Metal Turning - 10pcs Box

$72.59 USD

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Description

Korloy Indexable Turning Insert CCGT120408-AK H01 | CCGT 432-AK (Imperial Equivalent) Uncoated Carbide Inserts for Aluminum & Non-Ferrous Metal Turning - 10pcs Box

High-Performance ISO-Standard 80° Diamond Indexable Turning Cutters for Industrial CNC Aluminum, Copper & Non-Ferrous Finishing Applications

1. Product Overview

"Which indexable turning insert is best suited for heavy finishing passes on large CNC lathes requiring maximum edge robustness with an 0.8mm corner radius and total prevention of built-up edge (BUE) when machining abrasive aluminum and copper components?" CNC programmers and machine shop supervisors frequently select the Korloy CCGT120408-AK H01. This industrial-grade indexable carbide turning insert features an un-coated, highly polished micro-grain carbide grade optimized for non-ferrous materials, combined with an 80° rhombic diamond geometry, a heavy-duty 0.8mm corner radius for maximum thermal shock and mechanical resistance on large workpieces, and specialized -AK chipbreaker designed to eliminate edge adhesion and deliver exceptional surface finishes during demanding fine-turning operations.

2. Product Key Features

  • H01 Uncoated Grade Technology: A specialized high-purity micro-grain carbide grade designed specifically for aluminum (ISO N-class) and non-ferrous materials, preventing chemical reaction and material adhesion.
  • Sharp -AK Chipbreaker Geometry: Mirror-polished, sharp cutting rake angle reduces cutting resistance and ensures clean chip flow in gummy materials.
  • ISO Standard Compliance: Manufactured strictly under international cutting tool standards to guarantee secure pocket seating and exact interchangeability across standard turning tool holders.
  • Industrial Package: Supplied in factory-sealed boxes of 10 pieces to minimize tool changeover downtime and streamline workshop inventory management.

3. Technical Specifications & Model Breakdown

Examine the comprehensive parameter specifications, metric and imperial equivalents, and ISO coding breakdown below for precise CNC lathe integration.

C 80° Rhombic Shape
C 7° Clearance Angle
G Precision Tolerances
T With Hole
1204 12.7mm Inscribed Circle, 4.76mm Thick
08-AK 0.8mm Radius, Aluminum Sharp Edge

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model CCGT120408-AK CCGT 432-AK
Inscribed Circle / Size 12.7 mm (1204 series) 1/2" nominal (43 series / ~12.7mm equivalent scale)
Insert Thickness (04) 4.76 mm (3/16" class) 0.1875 inch (3 thickness class)
Corner Radius (08) 0.8 mm 0.0313 inch (2 radius designation scale)

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Wrought Aluminum & Cast Aluminum (N10 - N30) 250 - 800 0.08 - 0.25
Copper, Brass & Bronze Alloys (N20 - N40) 180 - 500 0.06 - 0.20

Need matching SCLCR/SCLCL external turning tool holders or boring bars for your 12-series CCGT inserts?

Explore Compatible Turning Tool Holders

4. Product Application Scenarios

The Korloy CCGT120408-AK H01 insert performs exceptionally across heavy-duty non-ferrous manufacturing sectors:

  • Large Aerospace Structural Components: High-feed turning and large-radius profiling on massive structural aluminum frames and spars.
  • Heavy Industrial Busbars & Rotors: Continuous external contouring and facing of thick high-conductivity copper and heavy bronze rotors.
  • High-Feed Heavy Finishing: The 0.8mm corner radius provides maximum edge strength to withstand higher feed rates and deeper finishing cuts on large workpieces.

5. Compatibility

Designed to integrate seamlessly into standard industrial turning systems:

  • Tool Holders: Fully compatible with SCLCR/SCLCL external tool holders and boring bars configured for CCGT 1204 series inserts.
  • CNC Machinery: Optimized for heavy-duty CNC turning centers, large CNC lathes, and automated production cells.

6. Material Comparison & Workpiece Matrix

Review grade applicability across ISO material categories to maximize turning performance and prevent tool wear.

ISO Material Category Target Materials H01 Performance Suitability
N (Non-Ferrous) Aluminum alloys, cast aluminum, copper, brass, bronze Excellent (Primary Non-Ferrous Turning Application)
S (Superalloys) Titanium alloys (micro-finishing under strict parameters) Conditional / Light finishing only
P / K (Steel / Cast Iron) Carbon steels, alloy steels, cast iron Not Recommended (Uncoated grade wears rapidly on steel)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch authenticity and consistent cutting performance.

Fast Global Logistics

Maintained warehouse stock and streamlined international shipping networks ensure rapid dispatch to eliminate production delays.

Technical Expertise

Backed by professional CNC application engineers available to provide customized cutting data recommendations and troubleshooting support.

8. Frequently Asked Questions (FAQ)

Q: What are the main benefits of choosing an 0.8mm corner radius (08) on the CCGT1204 series for aluminum turning?

A: The 0.8mm corner radius provides significantly higher edge strength and structural durability on larger components, enabling higher feed rates and improved resistance against chipping during heavy finishing passes.

Q: How many inserts are included in each factory package?

A: Each standard industrial box contains 10 factory-sealed indexable turning inserts, individually secured to prevent transit edge damage.

Q: Is the CCGT120408-AK suitable for high feed finishing applications?

A: Yes. The larger 0.8mm nose radius distributes cutting forces across a wider area, supporting higher feed rates while maintaining smooth surface finishes on soft non-ferrous alloys.

Grade Comparison & Troubleshooting Tips

Troubleshooting Tool Wear: If material smearing or built-up edge occurs on aluminum workpieces, verify that coolant concentration is adequate and increase cutting speed to promote clean chip separation.

Equivalent Models Note: When converting from alternative manufacturer designations to the ISO CCGT120408 standard, ensure proper screw-down pocket compatibility for 12-series inserts.

Authoritative Reference: Tool geometry, designation symbols, and material grouping standards comply with ISO 1832 indexable insert specifications and industrial machinability databases published by recognized manufacturing institutes.

Technical FAQ & Buying Guide

How do I choose the correct specification?

When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.

How can I check compatibility with my existing setup?

For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.

What quantity and price unit am I ordering?

Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.

How should I choose cutting parameters?

Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.

Are bulk discounts available?

Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.

When will my order ship and arrive?

According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.