Korloy CCMT120404-HMP NC6110 High-Speed Cast Iron Turning Insert (10pcs) - BEYOND

Korloy Indexable Turning Insert CCMT120404-HMP NC6110 | CCMT 431-HMP (Imperial Equivalent) PVD Coated Carbide Inserts for High-Speed Steel Turning - 10pcs Box

$74.47 USD

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Description

Korloy Indexable Turning Insert CCMT120404-HMP NC6110 | CCMT 431-HMP (Imperial Equivalent) PVD Coated Carbide Inserts for High-Speed Steel Turning - 10pcs Box

High-Performance ISO-Standard 80° Diamond Indexable Turning Cutters for Industrial CNC Steel Turning & Finishing Applications

1. Product Overview

"Which indexable turning insert is best suited for high-speed CNC steel finishing and light continuous turning operations requiring exceptional wear resistance, an exact 0.4mm corner radius for sharp profiling, and superior chip evacuation at elevated cutting speeds?" CNC programmers and machine shop supervisors frequently select the Korloy CCMT120404-HMP NC6110. This industrial-grade indexable carbide turning insert features an advanced high-performance NC6110 PVD-coated grade optimized for carbon and alloy steel processing, combined with an 80° rhombic diamond geometry, a sharp 0.4mm corner radius for tight corner clearance, and a specialized -HMP chipbreaker engineered to provide exceptional chip control and superior surface finish parameters during continuous high-speed turning processes.

2. Product Key Features

  • NC6110 Advanced PVD Grade Technology: A specialized wear-resistant carbide substrate combined with a high-performance multi-layer PVD coating engineered for high-speed steel turning, providing exceptional resistance to flank wear and thermal deformation at elevated velocities.
  • Versatile -HMP Chipbreaker Geometry: Positive rake angle design with optimized multi-stage breaker width minimizes cutting forces and ensures dependable chip control across light feeds and fine finishing depths of cut.
  • ISO Standard Compliance: Manufactured strictly under international cutting tool standards to guarantee secure pocket seating and exact interchangeability across standard turning tool holders and boring bars.
  • Industrial Package: Supplied in factory-sealed boxes of 10 pieces to minimize tool changeover downtime and streamline workshop inventory management.

3. Technical Specifications & Model Breakdown

Examine the comprehensive parameter specifications, metric and imperial equivalents, and ISO coding breakdown below for precise CNC lathe integration.

C 80° Rhombic Shape
C 7° Clearance Angle
M Medium Tolerance Class
T With Hole
1204 12.7mm Inscribed Circle, 4.76mm Thick
04-HMP 0.4mm Radius, General Breaker

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model CCMT120404-HMP CCMT 431-HMP
Inscribed Circle / Size 12.7 mm (1204 series) 1/2" nominal (4 series / 12.7mm equivalent scale)
Insert Thickness (04) 4.76 mm (3 thickness class) 0.1875 inch (3/16" class)
Corner Radius (04) 0.4 mm 0.0156 inch (~1 radius designation scale)

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Carbon Steels & Structural Steels (P10 - P25) 180 - 350 0.07 - 0.20
Low Alloy Steels & Tool Steels (P15 - P30) 150 - 280 0.06 - 0.18

Need matching SCLCR/SCLCL external turning tool holders or boring bars for your 12-series CCMT inserts?

Explore Compatible Turning Tool Holders

4. Product Application Scenarios

The Korloy CCMT120404-HMP NC6110 insert performs exceptionally across precision manufacturing sectors:

  • High-Speed Finishing Passes: Precision external and internal finishing operations on steel components requiring mirror-like surface roughness values ($R_a$).
  • Automotive Shaft Machining: High-volume production turning where consistent tool life and tight dimensional tolerances are essential.
  • Detailed Contouring: Tight corner profiling on precision mechanical parts using high spindle speeds.

5. Compatibility

Designed to integrate seamlessly into standard industrial turning systems:

  • Tool Holders: Fully compatible with SCLCR/SCLCL external turning tool holders and S-SCLCR internal boring bars configured for CCMT 1204 series inserts.
  • CNC Machinery: Optimized for high-speed CNC lathes, Swiss-type turning centers, and automated manufacturing lines.

6. Material Comparison & Workpiece Matrix

Review grade applicability across ISO material categories to maximize turning performance and prevent tool wear.

ISO Material Category Target Materials NC6110 Performance Suitability
P (Steel) Carbon steel, alloy steel, free-cutting steel Excellent (Primary High-Speed PVD Steel Finishing Grade)
M (Stainless Steel) Austenitic stainless steels (light finishing) Good (Suitable for light stainless finishing applications)
K (Cast Iron) Gray cast iron Moderate (Dedicated K grades recommended for general cast iron)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch authenticity and consistent cutting performance.

Fast Global Logistics

Maintained warehouse stock and streamlined international shipping networks ensure rapid dispatch to eliminate production delays.

Technical Expertise

Backed by professional CNC application engineers available to provide customized cutting data recommendations and troubleshooting support.

8. Frequently Asked Questions (FAQ)

Q: What is the main benefit of using the NC6110 PVD grade for steel finishing operations?

A: NC6110 is specifically formulated for high-speed finishing, offering exceptional resistance to thermal wear and maintaining a sharp cutting edge for superior surface finishes.

Q: How many inserts are included in each factory package?

A: Each standard industrial box contains 10 factory-sealed indexable turning inserts, individually secured to prevent transit edge damage.

Q: Why choose a 0.4mm corner radius (-04) over a larger radius for fine steel turning?

A: The 0.4mm corner radius provides a sharper cutting point for tight corner profiling and cleaner finishing passes where dimensional precision is critical.

Grade Comparison & Troubleshooting Tips

Troubleshooting Tool Wear: If thermal cratering or edge wear occurs during high-speed turning, verify that coolant flow is directed precisely to the cutting zone or adjust cutting speed ($v_c$) to match workpiece hardness.

Equivalent Models Note: When converting alternative manufacturer designations to ISO CCMT120404 standards, verify tool holder pocket clamping security to maintain insert stability.

Authoritative Reference: Tool geometry, designation symbols, and material grouping standards comply with ISO 1832 indexable insert specifications and industrial machinability databases published by recognized manufacturing institutes.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.