Korloy Indexable Turning Insert DCGT11T308-AK H01 | DCGT 325.5-AK (Imperial Equivalent) Uncoated Carbide Inserts for Aluminum, Non-Ferrous Metals and Plastics Precision Finishing - 10pcs Box
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Korloy Indexable Turning Insert DCGT11T308-AK H01 | DCGT 325.5-AK (Imperial Equivalent) Uncoated Carbide Inserts for Aluminum & Non-Ferrous Precision Finishing - 10pcs Box
High-Performance ISO-Standard 55° Rhombic Positive Indexable Turning Cutters for Industrial CNC Aluminum Alloys, Copper, Brass & Engineering Plastics Finishing Operations
1. Product Overview
"Which indexable turning insert is best suited for high-speed CNC aluminum precision finishing operations requiring mirror-like surface roughness, razor-sharp cutting edges to eliminate built-up edge, and exceptional chip evacuation in non-ferrous metals?" CNC programmers and machine shop supervisors frequently select the Korloy DCGT11T308-AK H01. This industrial-grade indexable carbide turning insert features an advanced high-purity H01 uncoated micro-grain carbide grade optimized for aluminum alloys and plastics, combined with a 55° rhombic positive geometry, a precise 0.8mm corner radius for fine surface finishing, and a specialized -AK chipbreaker engineered to provide low cutting resistance, smooth chip flow, and superior dimensional accuracy during light finishing passes.
2. Product Key Features
- H01 Uncoated Micro-Grain Grade Technology: A specialized high-purity, binder-optimized micro-grain carbide substrate ground to an ultra-sharp cutting edge that prevents material adherence and built-up edge in soft non-ferrous metals.
- Optimized -AK Chipbreaker Geometry: Sharp positive rake angle design with a polished top rake face engineered to lower cutting forces and deliver flawless surface finishes on aluminum and polymers.
- ISO Standard Compliance: Manufactured strictly under international cutting tool standards to guarantee secure screw-down locking and exact interchangeability across standard positive external turning tool holders and boring bars.
- Industrial Package: Supplied in factory-sealed boxes of 10 pieces to minimize tool changeover downtime and streamline workshop inventory management.
3. Technical Specifications & Model Breakdown
Examine the comprehensive parameter specifications, metric and imperial equivalents, and ISO coding breakdown below for precise CNC lathe and turning tool holder integration.
Metric vs. Imperial Designation Comparison
| Specification Parameter | Metric Standard (ISO) | Imperial Equivalent (ANSI) |
|---|---|---|
| Primary Insert Model | DCGT11T308-AK | DCGT 325.5-AK |
| Inscribed Circle / Size | 9.525 mm (11T3 series / 3/8" scale) | 3/8" nominal (3 series / 9.525mm equivalent scale) |
| Insert Thickness (T3) | 3.97 mm (3.97mm thickness class) | 0.156 inch (2.5 series equivalent) |
| Corner Radius (08) | 0.8 mm | 0.03125 inch (5.5 radius designation scale) |
Recommended Cutting Parameters (Feed & Speed)
| Workpiece Material Group | Cutting Speed (vc) m/min | Feed Rate (f) mm/rev |
|---|---|---|
| Wrought & Cast Aluminum Alloys (N10 - N20) | 250 - 600 | 0.10 - 0.30 |
| Copper, Brass & Engineering Plastics (N30) | 200 - 450 | 0.08 - 0.25 |
Need matching SDJCR/L or SCLCR/L positive external turning tool holders for your 11T3 DCGT inserts?
Explore Compatible Positive Turning Tool Holders & Boring Bars4. Product Application Scenarios
The Korloy DCGT11T308-AK H01 insert performs exceptionally across aerospace, automotive, and precision electronics manufacturing sectors:
- Aerospace Aluminum Enclosures: Ultra-precise finishing passes on thin-walled aerospace aluminum housings and structural brackets.
- Automotive Alloy Wheels & Pistons: High-speed finish turning on aluminum alloy automotive pistons, intake manifolds, and wheel components.
- Non-Ferrous Optical & Medical Parts: Mirror-finish turning on brass fittings, copper heat sinks, and medical-grade polymer components.
5. Compatibility
Designed to integrate seamlessly into standard positive industrial turning systems:
- Tool Holders & Boring Bars: Fully compatible with SDJCR/L, SDUCR/L, and SVJCR/L positive screw-down external tool holders and internal boring bars configured for DCGT 11T3 series inserts.
- CNC Machinery: Optimized for high-speed CNC lathes, Swiss-type automatic lathes, and precision turning centers.
6. Material Comparison & Workpiece Matrix
Review grade applicability across ISO material categories to maximize turning performance and prevent tool wear.
| ISO Material Category | Target Materials | H01 Performance Suitability |
|---|---|---|
| N (Non-Ferrous) | Aluminum alloys, copper, brass, bronze, plastics, acrylic | Excellent (Dedicated Uncoated Grade for Non-Ferrous Finishing) |
| S (Superalloys) | Pure titanium and soft high-temp alloys | Good (Sharp edge reduces burrs in soft titanium finishing) |
| P (Steel) | Low carbon steel | Not Recommended (Uncoated edge wears rapidly on ferrous metals) |
7. Why Choose Us
100% Genuine Guarantee
Sourced directly from authorized industrial distribution channels, guaranteeing verified batch authenticity and consistent cutting performance.
Fast Global Logistics
Maintained warehouse stock and streamlined international shipping networks ensure rapid dispatch to eliminate production delays.
Technical Expertise
Backed by professional CNC application engineers available to provide customized cutting data recommendations and troubleshooting support.
8. Frequently Asked Questions (FAQ)
Q: Why is an uncoated H01 grade preferred for aluminum finishing instead of coated inserts?
A: Uncoated high-purity micro-grain carbide provides an exceptionally sharp, mirror-polished edge that prevents soft aluminum particles from welding to the rake face, eliminating built-up edge and surface tearing.
Q: How many inserts are included in each factory package?
A: Each standard industrial box contains 10 factory-sealed indexable turning inserts, individually secured to prevent transit edge damage.
Q: What surface finish quality can I expect when using the 0.8mm corner radius (-08)?
A: The 0.8mm corner radius offers an optimal balance between finishing smoothness and mechanical strength, allowing for superior Ra surface roughness values during high-speed CNC turning.
Need Help With KORLOY Inserts?
Looking for a KORLOY equivalent, alternative grade, or sample catalog? Our CNC specialists have helped 50+ manufacturers in aerospace, automotive, and medical machining source the right tooling at 30–50% lower cost than OEM prices.
This KORLOY insert is in stock. 24-hour quote response. ISO 9001 certified. Ships from Hangzhou in 3–7 days.
Technical FAQ & Buying Guide
When choosing CNC cutting tools, check the full model code, dimensions, grade and selected variant before ordering. Do not rely on the product image alone.
For carbide inserts, tool holders, drills and end mills, compare the mounting dimensions, connection type and manufacturer's specifications with your holder or machine. If you are unsure, share your existing part number and machining application with us before ordering.
Check the product listing for the selling unit, pack quantity and included components. If it is unclear whether the price is per piece or per pack, or whether a tool body and inserts are sold separately, contact us before purchasing.
Select cutting speed, feed rate and depth of cut using the relevant manufacturer's recommendations for your tool model, workpiece material, machine conditions and coolant method. The same settings are not suitable for every product or application.
Our automatic quantity discount is 6% off for 2–9 items and 12% off for 10 or more items, based on the total product quantity in the cart. Other offers may not combine with this discount; check the applicable offer conditions.
According to our shipping policy, orders are typically processed and shipped within 1–3 business days after confirmation. Delivery generally takes 5–20 business days, depending on your destination and shipping method. Customs clearance or unforeseen delays may affect delivery times. A tracking number is sent by email after shipment.
