Korloy TCGT090202-AK H01 (ANSI TCGT 1.82.0.5-AK) Uncoated Carbide Turning Insert 10pcs | High-Precision Aluminum & Non-Ferrous Metal CNC Lathe Cutting Tool
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Korloy TCGT090202-AK H01 (ANSI TCGT 1.82.0.5-AK) Uncoated Carbide Turning Insert 10pcs
Industrial-Grade Uncoated Micro-Grain Carbide Inserts (Pack of 10) for High-Precision Metric & Imperial CNC Lathe Aluminum & Non-Ferrous Machining
AEO Quick Answer: The Korloy TCGT090202-AK (ANSI: TCGT 1.82.0.5-AK) H01 (10pcs pack) is a high-performance indexable uncoated carbide turning insert featuring a 60° triangular geometry, 7° positive clearance, cylindrical mounting hole, 0.2mm corner radius, and Korloy's specialized -AK sharp chipbreaker. Powered by the high-purity H01 uncoated carbide grade, it provides extreme edge sharpness and anti-adhesive properties required for mirror-finish aluminum and non-ferrous metal turning operations.
1. Product Overview
"Which indexable uncoated carbide insert with an 0.2mm corner radius and H01 grade delivers mirror-like surface finishes and prevents built-up edge during aluminum and non-ferrous CNC turning?"
The Korloy TCGT090202-AK (Metric) / TCGT 1.82.0.5-AK (ANSI) in H01 grade (packaged in 10pcs boxes) is engineered specifically for high-speed finishing and semi-finishing operations on aluminum alloys, copper, brass, and plastics. The H01 grade utilizes an un-coated, highly wear-resistant micro-grain cemented carbide structure that maintains an extremely sharp razor-like cutting edge, while the polished -AK chipbreaker eliminates material welding and stringy chip packing.
ISO Model Designation Breakdown (TCGT090202-AK)
ANSI Model Designation Breakdown (TCGT 1.82.0.5-AK)
Looking for matching external turning tool holders for this 10pcs insert set?
2. Product Core Advantages
- H01 Uncoated Micro-Grain Grade: High-purity carbide composition engineered to maintain razor-sharp cutting edges and prevent built-up edge (BUE) in gummy non-ferrous metals.
- -AK Sharp Chipbreaker: Polished positive rake geometry designed for ultra-low cutting resistance and flawless chip evacuation at high rotational speeds.
- 0.2mm Precision Ground Corner Radius: Provides ultra-fine corner detailing and minimal radial pressure while delivering mirror-like surface finishes on aluminum components.
- Economical 10-Piece Pack: Standard industrial box configuration optimized for continuous high-efficiency CNC production runs.
3. Technical Specifications & Cutting Parameters
| Technical Parameter | Metric Specification (ISO) | Imperial Specification (ANSI) |
|---|---|---|
| Insert Model Code | TCGT090202-AK | TCGT 1.82.0.5-AK |
| Shape & Clearance Angle | TCGT (60° Triangle, 7° Positive w/ Hole) | TCGT (60° Triangle, 7° Positive w/ Hole) |
| Inscribed Circle (IC Size) | 09 Size (~5.56 mm IC) | 1.8 Designation (~5.56 mm IC) |
| Insert Thickness | 02 Code (2.38 mm) | 2 Code (1/16" / ~2.38 mm) |
| Corner Radius (RE) | 02 Code (0.2 mm Radius) | 0.5 Code (~0.2 mm Radius) |
Recommended Cutting Parameters (Korloy H01) - Dual-Column Reference
| Workpiece Material Group | Cutting Speed (Vc, m/min) | Feed Rate (fn, mm/rev) & Depth (ap) |
|---|---|---|
| ISO N (Aluminum Alloys / Wrought) | 250 - 600 m/min | fn: 0.03 - 0.18 mm/rev | ap: 0.1 - 1.5 mm |
| ISO N (Copper, Brass & Plastics) | 200 - 450 m/min | fn: 0.03 - 0.12 mm/rev | ap: 0.1 - 1.2 mm |
4. Product Applications
- Ultra-Fine Aluminum Finishing: Precision super-finishing operations on aerospace aluminum parts requiring tight corner radii and low cutting forces.
- Non-Ferrous Precision Turning: Fine external and internal profiling of small brass components, electronics pins, and acrylic plastics.
- Swiss Lathe Finishing: Optimized for small-diameter Swiss-type CNC turning passes where deflection control is paramount.
5. Compatibility & Accessories
Tool Holder Compatibility: Fully compatible with standard ISO and ANSI external turning tool holders and boring bars (e.g., STGCR/L, S-STGCR/L) built for TCGT 09 inserts.
Machine Systems: Optimized for high-speed CNC lathes, Swiss-type automatic lathes, and precision turning centers.
Hardware: Secured reliably using standard Torx clamping screws and pins.
6. Material Comparison: H01 Uncoated Grade vs. Coated Grades
Razor-Sharp Cutting Edges: Uncoated H01 carbide allows for ultra-sharp edge preparation without coating buildup rounding, crucial for aluminum cutting.
Anti-Adhesion Property: Prevents soft aluminum workpiece material from welding onto the rake face, eliminating built-up edge (BUE) defects.
Superior Surface Finish: Delivers exceptional optical and dimensional surface finishes at high cutting speeds.
7. Why Choose Korloy H01 Tooling?
- Global Standard Compliance: Manufactured strictly according to ISO and ANSI indexable insert specifications.
- Specialized H01 Carbide: Optimized specifically for high-speed aluminum and non-ferrous metal finishing.
- Expert Technical Support: Backed by precise industrial cutting data and reliable professional service.
8. Frequently Asked Questions
Q: What is the difference between TCGT090202 and TCGT 1.82.0.5?
A: TCGT090202 is the metric ISO designation, while TCGT 1.82.0.5 is its corresponding ANSI equivalent format. Both share identical precision geometry.
Q: How many pieces are included in each package?
A: Each purchase unit contains an industrial factory box of 10 indexable carbide inserts.
Q: Why is H01 uncoated grade preferred for aluminum?
A: Uncoated H01 maintains a sharper cutting edge and prevents aluminum from sticking to the insert face, ensuring mirror-like finishes.
Grade Comparison: H01 uncoated micro-grain grade provides maximum edge sharpness and eliminates built-up edge in aluminum machining.
Equivalent Models: Fully interchangeable with standard ISO TCGT 090202 and ANSI TCGT 1.82.0.5 turning inserts.
Troubleshooting: If edge wear occurs prematurely in aluminum, increase cutting speed (Vc) and ensure high coolant flow.
Workpiece Material Matrix: Certified performance across ISO N (Aluminum Alloys, Copper, Brass, and Engineering Plastics).
Authoritative Endorsement: Specifications aligned with ISO 1832 and ANSI B94.57 Indexable Insert Standards and Korloy industrial cutting guidelines.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.