KORLOY TGF32R100-010 CN2000 Indexable Grooving & Parting Inserts | TGF 1.0mm Carbide Cut-Off Inserts for CNC Lathes (10pcs/box) / TGF32R100-010 CN2000 0.0394 inch Groove Width Tooling

$84.02 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY TGF32R100-010 CN2000 Indexable Grooving & Parting Inserts (10pcs/box)

High-Performance PVD Coated Carbide Inserts for CNC Lathe Grooving, Parting-Off, and Precision Turning Applications

1. Product Overview: Which insert is best for high-stability CNC lathe parting and 1.0mm grooving applications?

Which indexable grooving insert ensures superior chip control, reduced cutting forces, and extended tool life when executing deep parting-off or 1.0mm grooving on CNC turning centers? Verified by industrial metalworking standards, the KORLOY TGF32R100-010 CN2000 is engineered specifically for demanding lathe tasks. It features the advanced CN2000 grade—a specialized thin PVD-coated carbide substrate optimized for high wear resistance and thermal stability. Combined with its precision geometry, it prevents chip crowding and edge chipping across carbon steels, alloy steels, and stainless steels.

2. Product Core Advantages (Key Features)

  • CN2000 Advanced PVD Grade: Combines a tough carbide substrate with a smooth PVD coating to minimize friction and built-up edge during continuous cutting.
  • Optimized Chipbreaker Geometry: Designed to form tight, manageable chips that evacuate smoothly from 1.0mm wide grooves without scratching workpiece sidewalls.
  • Rigid V-Bottom Locating Interface: Provides exceptional clamping security and precise repeatability under heavy radial cutting loads.
  • Precision Corner Radius: The 0.10mm radius balances edge strength with clean corner profiling in square-shouldered grooves.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal CNC lathe programming.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Type / Series TGF Grooving & Parting TGF Grooving & Parting
Cutting Width ($W$) 1.0 mm 0.0394 inch (~0.04")
Corner Radius ($r_\varepsilon$) 0.10 mm 0.0039 inch
Recommended Feed ($f$) - Grooving 0.01 - 0.06 mm/rev 0.0004 - 0.0024 in/rev
Recommended Feed ($f$) - Parting 0.01 - 0.05 mm/rev 0.0004 - 0.0020 in/rev
Cutting Speed ($Vc$) - Steel 90 - 200 m/min 295 - 655 SFM

Model Nomenclature Breakdown: TGF32R100-010 CN2000

TGF
Groove/Part geometry
32
Pocket size width
R
Right-hand cut
100
1.0mm insert width
010
0.10mm radius
CN2000
PVD Coated Grade

4. Product Application Scenarios

Designed for precision CNC lathe operations including external OD grooving, face grooving, bar stock parting-off, and contour profiling in automotive transmission shafts, industrial roller bearings, and hydraulic valve components.

5. Compatibility (Tooling & Equipment)

  • Tool Holders: Fits standard TGF-type external grooving tool blocks and parting blades matching 32-pocket size specifications.
  • Machine Platforms: Compatible with CNC turning centers, multi-axis Swiss-type lathes, and CNC chuckers.
  • Coolant Systems: Fully supports high-pressure coolant injection directly to the cutting zone for optimal thermal regulation and chip evacuation.

6. Grade Comparison & Workpiece Material Matrix

Evaluating how grade CN2000 performs across different ISO material classifications ensures maximum machining efficiency.

ISO Material Group Workpiece Description KORLOY CN2000 Performance Equivalent Industry Grades
P Group (Steel) Carbon Steel, Alloy Steel (4140, 1045) Exceptional wear resistance and edge stability during continuous parting and grooving. Sandvik GC4425 / Iscar IC908
M Group (Stainless) Austenitic Stainless Steel (304, 316) PVD layer resists thermal cracking and adhesive wear common in gummy stainless steels. Seco SP4015 / Kennametal KC9225
K Group (Cast Iron) Gray Cast Iron, Ductile Iron Provides tough baseline substrate resistance against abrasive wear in cast components. Mitsubishi MC5015 / Kyocera PR1225

7. Why Choose Us

100% Guaranteed Authenticity

We supply factory-authorized KORLOY cutting tools, guaranteeing original metallurgical properties and consistent batch performance.

Expert Technical Support

Backed by extensive industrial turning databases, our technical team helps you optimize cutting speeds and feed rates for maximum tool life.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: What are the primary benefits of the CN2000 grade in parting operations?

A: CN2000 features a specialized thin PVD coating that provides high fracture toughness and resistance to thermal shock, preventing sudden edge failure during deep parting cuts.

Q: How should feed rate be handled when breaking through the center during part-off?

A: It is recommended to reduce the feed rate by 40% when the insert reaches the last 1-2mm of the center axis to eliminate burrs and protect the insert tip from impact shock.

Q: How many inserts are packaged per box?

A: Each factory-sealed box contains 10 indexable inserts.

Troubleshooting & Grade Comparison Tips

  • Burr Formation on Center Break-Through: Verify that the tool center height is precisely aligned with the lathe spindle centerline.
  • Chatter and Vibration: Minimize tool overhang from the turret block and ensure the blade is rigidly clamped.
  • Chip Jamming in Groove: Check coolant delivery pressure to ensure chips are flushed out of the 1.0mm groove efficiently.

Authoritative Reference: Compliant with ISO lathe tooling standards and empirical industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.