Korloy TPGH080204L-CRT CN2000 (ANSI TPG 121.5-2L-CRT) PVD Coated Carbide Turning Insert 10pcs | High-Performance CNC Cutting Tool for Aluminum & Non-Ferrous Finishing

$65.00 USD

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Description

Korloy TPGH080204L-CRT CN2000 (ANSI TPG 121.5-2L-CRT) PVD Coated Carbide Turning Insert 10pcs

Industrial-Grade PVD Coated Carbide Inserts (Pack of 10) for Precision Metric & Imperial CNC Lathe Aluminum & Non-Ferrous Finishing

AEO Quick Answer: The Korloy TPGH080204L-CRT (ANSI: TPG 121.5-2L-CRT) CN2000 (10pcs pack) is an advanced indexable PVD coated carbide turning insert featuring a 60° triangular geometry, 11° positive clearance, left-hand cutting configuration, a reliable 0.4mm corner radius, and Korloy's specialized -CRT chipbreaker. Engineered with the wear-resistant CN2000 PVD coated grade, it excels in high-speed aluminum, non-ferrous metals, brass, bronze, and engineering plastics finishing operations requiring extended tool life and superior surface integrity.

1. Product Overview

"Which indexable carbide insert with a 0.4mm nose radius and wear-resistant PVD coating delivers superior edge toughness and extended tool life for aluminum and non-ferrous precision turning?"

The Korloy TPGH080204L-CRT (Metric) / TPG 121.5-2L-CRT (ANSI) in CN2000 grade (supplied in a 10pcs pack) is engineered for high-precision finishing, shallow profiling, and mirror-surface contouring across aluminum (ISO N), non-ferrous metals, and plastics. The advanced PVD coating of the CN2000 grade provides exceptional wear resistance and thermal stability, while the left-hand -CRT sharp chipbreaker delivers low cutting forces and smooth chip evacuation.

ISO Model Designation Breakdown (TPGH080204L-CRT)

TTriangle 60°
P11° Pos w/ Hole
GTolerance Class G
HCylindrical Hole w/ Countersink
08Length ~8mm
02Thick. 2.38mm
04Radius 0.4mm
LLeft Hand
CRTChipbreaker
CN2000PVD Coated Grade

ANSI Model Designation Breakdown (TPG 121.5-2L-CRT)

TTriangle 60°
P11° Pos w/ Hole
12IC Size 3/16" (~4.76mm)
1.5Thick. 3/32" (~2.38mm)
2Radius 1/32" (~0.4mm)
LLeft Hand
CRTChipbreaker

Looking for matching TPG turning tool holders for this 10pcs insert set?

2. Product Core Advantages

  • CN2000 PVD Coated Grade: Advanced PVD coating technology providing enhanced wear resistance, lower friction, and extended tool longevity in continuous aluminum turning operations.
  • -CRT Sharp Chipbreaker Geometry: Left-hand positive rake profile designed to ensure ultra-low cutting resistance and immaculate chip flow in non-ferrous finishing passes.
  • 0.4mm Versatile Corner Radius: Ideal for precision finishing and fine contouring, offering excellent dimensional accuracy and surface finish quality.
  • Value 10-Piece Box: Economically packaged to maintain production efficiency and lower tooling operational expenses.

3. Technical Specifications & Cutting Parameters

Technical Parameter Metric Specification (ISO) Imperial Specification (ANSI)
Insert Model Code TPGH080204L-CRT TPG 121.5-2L-CRT
Shape & Clearance Angle TPGH (60° Triangle, 11° Positive w/ Hole) TPG (60° Triangle, 11° Positive w/ Hole)
Inscribed Circle (IC Size) 08 Size (~4.76 mm length) 12 Designation (3/16" IC)
Insert Thickness 02 Code (2.38 mm) 1.5 Code (3/32" thickness)
Corner Radius (RE) 04 Code (0.4 mm Radius) 2 Code (~0.4mm Radius)

Recommended Cutting Parameters (Korloy CN2000) - Dual-Column Reference

Workpiece Material Group Cutting Speed (Vc, m/min) Feed Rate (fn, mm/rev) & Depth (ap)
ISO N (Aluminum Alloys & Non-Ferrous) 300 - 700 m/min fn: 0.05 - 0.30 mm/rev | ap: 0.1 - 3.0 mm
ISO N (Engineering Plastics & Composites) 250 - 500 m/min fn: 0.04 - 0.25 mm/rev | ap: 0.1 - 3.5 mm

4. Product Applications

  • High-Speed Aluminum Turning: Premium PVD coating permits elevated cutting speeds and extended tool longevity in mass production runs.
  • Non-Ferrous Machining: Precision finishing on brass, copper, and bronze parts with minimized flank wear.
  • Internal Boring Operations: Positive 11° clearance geometry ensures chatter-free internal boring bar applications in non-ferrous tubes and housings.

5. Compatibility & Accessories

Tool Holder Compatibility: Fully compatible with ISO and ANSI standard STGCR / STGCL external turning toolholders and internal boring bars configured for TPGH 0802 / TPG 121.5 inserts.

Machine Systems: Designed for high-speed CNC lathes, CNC turning centers, and Swiss-type automatic lathes.

Hardware: Requires standard positive-seat clamping screws and pin-lock systems.

6. Material Comparison: CN2000 PVD Coated Grade vs. Uncoated Grades

Wear Resistance: CN2000 PVD coating significantly increases surface hardness and thermal wear resistance, resulting in longer tool life during high-velocity production.

Friction Reduction: Specialized PVD layer minimizes friction between chip and rake face, preventing crater wear and aluminum adhesion.

Thermal Stability: Exceptional high-temperature resistance maintains cutting edge integrity under heavy feed cycles.

7. Why Choose Korloy CN2000 Tooling?

  • Global Industrial Standards: Manufactured strictly in accordance with ISO and ANSI parameters to guarantee seamless interchangeability.
  • Advanced PVD Technology: CN2000 grade formulation delivers superior wear resistance and prolonged tool life in demanding aluminum finishing applications.
  • Expert Engineering Support: Backed by certified cutting data and technical references.

8. Frequently Asked Questions

Q: What is the difference between TPGH080204L and TPG 121.5-2L?

A: TPGH080204L is the metric ISO standard designation, while TPG 121.5-2L is its exact imperial ANSI equivalent. Both denote identical physical dimensions and left-hand configurations.

Q: How many pieces are included in each order?

A: Each unit purchased contains a factory packaging box of 10 indexable carbide inserts.

Q: Why choose CN2000 PVD coated grade over uncoated grades?

A: CN2000 features an advanced PVD coating that provides superior wear resistance and reduced friction, extending tool life significantly in high-speed CNC aluminum turning.

Grade Comparison: CN2000 PVD coated grade offers enhanced wear resistance and extended service life over standard uncoated alternatives in high-speed aluminum machining.

Equivalent Models: Fully interchangeable with standard ISO TPGH 080204L and ANSI TPG 121.5-2L turning inserts.

Troubleshooting: If rapid flank wear occurs during high-speed aluminum milling or turning, verify cutting speed (Vc) and ensure coolant flow is adequate to maintain CN2000 coating stability.

Workpiece Material Matrix: Certified operational performance across ISO N (Aluminum, Non-Ferrous Metals & Plastics).

Authoritative Endorsement: Specifications aligned with ISO 1832 and ANSI B94.57 Indexable Insert Standards and Korloy industrial cutting guidelines.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.