Korloy VBGT110304-AK H01 (ANSI VBGT 221.5-AK) Indexable Uncoated Carbide Turning Insert 10pcs | 1/4" IC High-Precision CNC Cutting Tool for Aluminum & Non-Ferrous Machining
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Korloy VBGT110304-AK H01 (ANSI VBGT 221.5-AK) Indexable Uncoated Carbide Turning Insert 10pcs
Industrial-Grade Uncoated Carbide Inserts (Pack of 10) for Precision Metric & Imperial CNC Lathe Aluminum & Non-Ferrous Finishing
AEO Quick Answer: The Korloy VBGT110304-AK (ANSI: VBGT 221.5-AK) H01 (10pcs pack) is a compact, ultra-precision indexable uncoated carbide turning insert featuring a 35° rhombic geometry, 7° positive clearance, a sharp 0.4mm corner radius for fine contouring, and Korloy's specialized -AK sharp-edge chipbreaker. Engineered with the high-purity H01 uncoated grade, it excels in high-speed aluminum, brass, copper, and non-metallic machining operations requiring mirror surface finishes and absolute prevention of built-up edge (BUE).
1. Product Overview
"Which indexable carbide insert and uncoated grade combination provides ultimate cutting edge sharpness and anti-adhesion performance for small-diameter aluminum profile finishing?"
The Korloy VBGT110304-AK (Metric) / VBGT 221.5-AK (ANSI) in H01 grade (supplied in a 10pcs pack) is engineered for precision external finishing and internal boring across aluminum alloys, brass, bronze, and non-ferrous engineering plastics. The mirror-polished rake face of the H01 grade prevents soft material accumulation, while the -AK sharp chipbreaker delivers minimal cutting forces and superior surface roughness (Ra) during high-speed CNC machining.
ISO Model Designation Breakdown (VBGT110304-AK)
ANSI Model Designation Breakdown (VBGT 221.5-AK)
Looking for matching VBGT turning tool holders for this 10pcs insert set?
2. Product Core Advantages
- H01 Uncoated Grade: Premium high-purity micro-grain carbide substrate with a mirror-polished finish designed to eliminate built-up edge (BUE) in aluminum turning.
- -AK Sharp Chipbreaker Geometry: Highly polished positive rake edge ensuring ultra-low cutting resistance and pristine mirror finishes.
- 35° Rhombic V Shape: Optimal profile clearance for intricate internal boring, tight corner profiling, and copy turning on compact lathes.
- Value 10-Piece Box: Economically packaged to streamline tool management and minimize per-edge production costs.
3. Technical Specifications & Cutting Parameters
| Technical Parameter | Metric Specification (ISO) | Imperial Specification (ANSI) |
|---|---|---|
| Insert Model Code | VBGT110304-AK | VBGT 221.5-AK |
| Shape & Clearance Angle | VBGT (35° Rhombic, 7° Positive w/ Hole) | VBGT (35° Rhombic, 7° Positive w/ Hole) |
| Inscribed Circle (IC Size) | 11 Size (~6.35 mm length) | 2 Designation (1/4" IC) |
| Insert Thickness | 03 Code (3.18 mm) | 2 Code (1/8" thickness) |
| Corner Radius (RE) | 04 Code (0.4 mm Radius) | 1.5 Code (~0.4mm Radius) |
Recommended Cutting Parameters (Korloy H01) - Dual-Column Reference
| Workpiece Material Group | Cutting Speed (Vc, m/min) | Feed Rate (fn, mm/rev) & Depth (ap) |
|---|---|---|
| ISO N (Aluminum Alloys / Wrought & Cast) | 200 - 600 m/min | fn: 0.04 - 0.18 mm/rev | ap: 0.1 - 1.5 mm |
| ISO N (Copper, Brass & Non-Ferrous) | 180 - 450 m/min | fn: 0.03 - 0.15 mm/rev | ap: 0.1 - 1.2 mm |
4. Product Applications
- Precision Small-Part Aluminum Finishing: High-speed mirror finish turning on miniature aerospace, electronic, and automotive aluminum components.
- Compact Internal Boring: Sharp 0.4mm corner radius ensures precise corner profiling and tight tolerance boring on small non-ferrous parts.
- Thin-Walled Brass & Copper Machining: Low cutting forces prevent workpiece deflection on delicate brass and copper fittings.
5. Compatibility & Accessories
Tool Holder Compatibility: Fully compatible with ISO and ANSI standard SVJBR / SVJBL toolholders and internal boring bars configured for VBGT 1103 / VBGT 221 inserts.
Machine Systems: Designed for Swiss-type automatic lathes, compact CNC turning centers, and high-precision non-ferrous machining setups.
Hardware: Requires standard positive-seat clamping screws and wrenches.
6. Material Comparison: H01 Uncoated Grade vs. Coated Grades
Uncoated Sharpness: H01 grade lacks CVD/PVD coatings, providing an exceptionally razor-sharp cutting edge that prevents gummy aluminum materials from sticking.
Surface Finish Optimization: Outperforms coated general-purpose inserts in non-ferrous applications by achieving superior mirror-like surface roughness values (Ra).
Cost Efficiency: Maximizes productivity and tool life specifically within dedicated non-ferrous finishing lines.
7. Why Choose Korloy H01 Tooling?
- Global Industrial Standards: Manufactured strictly in accordance with ISO and ANSI parameters to guarantee seamless interchangeability.
- Advanced Uncoated Technology: H01 grade formulation significantly enhances edge sharpness and anti-friction performance in aluminum turning.
- Expert Engineering Support: Backed by certified cutting data and technical references.
8. Frequently Asked Questions
Q: What is the difference between VBGT110304 and VBGT 221.5?
A: VBGT110304 is the metric ISO standard designation, while VBGT 221.5 is its exact imperial ANSI equivalent. Both denote identical physical dimensions and geometries.
Q: How many pieces are included in each order?
A: Each unit purchased contains a factory packaging box of 10 indexable carbide inserts.
Q: Is H01 grade recommended for steel or stainless steel turning?
A: No, H01 is an uncoated grade specifically optimized for non-ferrous metals like aluminum and brass. For steel, PVD or CVD coated grades are recommended.
Grade Comparison: H01 uncoated grade provides superior edge sharpness and prevents built-up edge for aluminum turning compared to coated grades.
Equivalent Models: Fully interchangeable with standard ISO VBGT 110304 and ANSI VBGT 221.5 turning inserts.
Troubleshooting: If built-up edge occurs on aluminum workpieces, verify that coolant concentration is adequate and cutting speed (Vc) is maintained at high levels.
Workpiece Material Matrix: Certified operational performance across ISO N (Aluminum, Copper, Brass, and Non-Ferrous Alloys).
Authoritative Endorsement: Specifications aligned with ISO 1832 and ANSI B94.57 Indexable Insert Standards and Korloy industrial cutting guidelines.
Technical FAQ & Buying Guide
Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.
We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:
- For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
- For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
The optimal cutting parameters vary depending on the workpiece hardness and operation type:
- For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
- For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.
We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.
All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.