Korloy Indexable Turning Insert WNMG080404-GS PC5300 | WNMG 431-GS (Imperial Equivalent) PVD Coated Carbide Inserts for Steel and Alloy Steel Machining - 10pcs Box

$74.58 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

Korloy Indexable Turning Insert WNMG080404-GS PC5300 | WNMG 431-GS (Imperial Equivalent) PVD Coated Carbide Inserts for Steel & Alloy Steel Machining - 10pcs Box

High-Performance ISO-Standard 80° Trigon Negative Indexable Turning Cutters for Industrial CNC Carbon Steels, Alloy Steels, and General Machining

1. Product Overview

"Which indexable turning insert is best suited for stable general steel turning, excellent wear resistance, and reliable chip control across diverse alloy and carbon steel workpieces?" CNC programmers and machine shop supervisors frequently select the Korloy WNMG080404-GS PC5300. This industrial-grade indexable carbide turning insert features an advanced high-performance PC5300 specialized PVD-coated grade optimized for stable steel turning and component manufacturing, combined with an 80° trigon negative geometry providing 6 usable cutting edges for maximum economic efficiency, a precise 0.4mm corner radius for fine contouring, and a specialized -GS chipbreaker engineered with a robust multi-purpose groove profile to deliver stable chip breaking, moderate cutting forces, and exceptional durability under general machining conditions.

2. Product Key Features

  • PC5300 Advanced PVD Coated Grade Technology: A tough, deformation-resistant carbide substrate combined with a high-performance PVD multi-layer coating engineered specifically to resist flank wear and thermal cracking during continuous and interrupted steel turning operations.
  • Optimized -GS Chipbreaker Geometry: General-purpose medium machining design featuring a well-balanced rake face to handle wide feed ranges and prevent long stringy chips across structural and alloy steels.
  • ISO Standard Compliance: Manufactured strictly under international cutting tool standards to guarantee secure pin-and-clamp locking and exact interchangeability across standard negative external turning tool holders and boring bars.
  • Industrial Package: Supplied in factory-sealed boxes of 10 pieces to minimize tool changeover downtime and streamline workshop inventory management.

3. Technical Specifications & Model Breakdown

Examine the comprehensive parameter specifications, metric and imperial equivalents, and ISO coding breakdown below for precise CNC lathe and turning tool holder integration.

W 80° Trigon Shape
N 0° Relief Clearance Angle
M Medium Tolerance Class
G With Hole & Chipbreaker
0804 8.7mm Inscribed Circle, 4.76mm Thick
04-GS 0.4mm Radius, General Breaker

Metric vs. Imperial Designation Comparison

Specification Parameter Metric Standard (ISO) Imperial Equivalent (ANSI)
Primary Insert Model WNMG080404-GS WNMG 431-GS
Inscribed Circle / Size 8.70 mm (08 series scale equivalent) 1/2" nominal scale equivalent (4 series)
Insert Thickness (04) 4.76 mm (3/16" thickness class) 0.1875 inch (3 series / 3/16" scale)
Corner Radius (04) 0.4 mm 0.0156 inch (1 radius designation scale / 1/64")

Recommended Cutting Parameters (Feed & Speed)

Workpiece Material Group Cutting Speed (vc) m/min Feed Rate (f) mm/rev
Carbon Steels & Low-Alloy Steels (P20 - P35) 160 - 300 0.12 - 0.32
Alloy Steels & Tool Steels (P25 - P40) 140 - 250 0.10 - 0.28

Need matching MWLNR/L or PWLNR/L external turning tool holders for your 0804 WNMG inserts?

Explore Compatible Turning Tool Holders & Boring Bars

4. Product Application Scenarios

The Korloy WNMG080404-GS PC5300 insert performs exceptionally across heavy machinery manufacturing, automotive axle production, industrial gear fabrication, and structural steel component machining:

  • Automotive Axle Shafts: Stable roughing and medium turning passes on high-strength alloy steel drive shafts.
  • Industrial Gear Blanks: Reliable outer diameter and facing operations on forged carbon steel gear components.
  • General Job Shops: Versatile multi-purpose turning tasks requiring consistent tool life across fluctuating batch materials.

5. Compatibility

Designed to integrate seamlessly into standard negative industrial turning systems:

  • Tool Holders & Boring Bars: Fully compatible with MWLNR/L, PWLNR/L, and DWLNR/L negative lever-lock and pin-lock external tool holders configured for WNMG 0804 series inserts.
  • CNC Machinery: Optimized for standard CNC lathes, universal turning centers, and production machining lines.

6. Material Comparison & Workpiece Matrix

Review grade applicability across ISO material categories to maximize turning performance and prevent tool wear.

ISO Material Category Target Materials PC5300 Performance Suitability
P (Steel) Carbon steels, alloy steels, structural steels Excellent (Robust PVD Grade Optimized for Stable Steel Turning & General Machining)
M (Stainless Steel) Austenitic and ferritic stainless steels Moderate (Suitable for light turning; dedicated grades like PC9030 recommended for heavy stainless work)
K (Cast Iron) Gray and ductile cast irons Limited (Recommended to use dedicated K grades for high-volume cast iron production)

7. Why Choose Us

100% Genuine Guarantee

Sourced directly from authorized industrial distribution channels, guaranteeing verified batch authenticity and consistent cutting performance.

Fast Global Logistics

Maintained warehouse stock and streamlined international shipping networks ensure rapid dispatch to eliminate production delays.

Technical Expertise

Backed by professional CNC application engineers available to provide customized cutting data recommendations and troubleshooting support.

8. Frequently Asked Questions (FAQ)

Q: What are the main benefits of grade PC5300 for steel turning?

A: PC5300 combines a tough carbide core with an advanced PVD coating that provides high resistance to thermal shock and mechanical wear, ensuring dependable tool life across general steel machining.

Q: How many inserts are included in each factory package?

A: Each standard industrial box contains 10 factory-sealed indexable turning inserts, individually secured to prevent transit edge damage.

Q: How does the -GS chipbreaker behave under varying feed rates?

A: The -GS geometry offers a broad working envelope, providing stable chip breaking across diverse feed rates and depths of cut for general steel and alloy processing.

Grade Comparison & Troubleshooting Tips

Troubleshooting Tool Life: If excessive crater wear occurs during high-speed alloy steel turning, reduce cutting speed $v_c$ slightly or optimize coolant delivery to protect the PVD coating layer.

Equivalent Models Note: When substituting alternative manufacturer designations to ISO WNMG080404 standards, verify tool holder pocket seating and shim integrity to ensure maximum clamping stability.

Authoritative Reference: Tool geometry, designation symbols, and material grouping standards comply with ISO 1832 indexable insert specifications and industrial machinability databases published by recognized manufacturing institutes.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.