Korloy MGMN150-G PC9030 1.5mm Double-Ended Grooving Insert for Stainless Steel - BEYOND

KORLOY MGMN150-G PC9030 Indexable Parting & Grooving Inserts | PVD Coated Carbide Inserts for CNC Lathe Cut-Off Tools (10pcs/box) / MGMN150-G PC9030 Metric & Imperial Grooving Tooling

$69.70 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

american expressmasterpaypalvisaapple paygoogle payshopify pay
Description

KORLOY MGMN150-G PC9030 Indexable Parting, Grooving & Turning Inserts (10pcs/box)

High-Performance PVD Coated Carbide Inserts with G-Type Chipbreaker for CNC Lathe Cut-Off and Precision Grooving

1. Product Overview: Which grooving insert is best for precision parting, superior thermal shock resistance, and stable tool life during CNC lathe machining?

Which indexable parting and grooving insert featuring specialized G-type chipbreaker geometry, high edge strength, and advanced PVD metallurgical coatings offers superior chip evacuation, minimal cutting resistance, and smooth surface finishes when executing deep grooving, cut-off, and profiling operations on CNC turning centers? Backed by certified metalworking research and industrial tooling parameters, the KORLOY MGMN150-G PC9030 (equivalent metric and imperial grooving configurations) is engineered specifically for stable, high-efficiency material removal across demanding industrial applications. It utilizes the advanced PC9030 grade—a specialized PVD coated carbide substrate optimized for high toughness, thermal stability, and superior resistance to built-up edge and notch wear when machining stainless steels and exotic alloys. Combined with its unique G-type geometry, it guarantees controlled chip curling, reliable chip breakage, and extended tool durability.

2. Product Core Advantages (Key Features)

  • PC9030 Advanced PVD Grade: Features a high-toughness fine-grain carbide substrate combined with a multi-layer PVD coating engineered to withstand extreme thermal stress and chemical wear during stainless steel and alloy parting.
  • G-Type Chipbreaker Geometry: Designed with a sharp, positive cutting edge and specialized ground geometry that delivers excellent chip control and narrow chip curling across various feed rates.
  • Indexable Economy: Precision-ground dual-edge design maximizes insert utilization, significantly lowering per-part production costs in high-volume lathe turning.
  • Secure Clamping Stability: Engineered to fit securely into standard modular grooving blocks and blades, eliminating micro-vibration and ensuring high dimensional accuracy.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal CNC lathe programming.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Type / Series MGMN Grooving & Parting Insert MGMN Grooving & Parting Insert
Width / Size Code 1.5 mm (MGMN150-G) 0.059 in (Inch Compatible)
Carbide Grade PC9030 (PVD Coated) PC9030 PVD Coated
Recommended Feed Rate (fn) 0.03 - 0.08 mm/rev 0.0012 - 0.0031 in/rev
Cutting Speed (Vc) - Stainless Steel 100 - 180 m/min 328 - 590 SFM

Model Nomenclature Breakdown: MGMN150-G PC9030

MGMN
Grooving insert series
150
Width (1.5mm)
-G
Ground G-type chipbreaker
PC9030
PVD Coated Grade

Looking for rigid external grooving toolholders, cut-off blades, or modular blocks designed for secure MGMN insert clamping?

Explore Compatible Grooving Holders & Cut-Off Blades

4. Product Application Scenarios

Optimized for CNC lathe operations involving parting-off, external grooving, face grooving, and profile turning across austenitic stainless steels (304, 316), precipitation-hardening steels, and high-temperature alloys.

5. Compatibility (Tooling & Equipment)

  • Toolholders & Blades: Fits all standard external grooving toolholders and parting blades engineered for MGMN150 pocket dimensions.
  • Machine Platforms: Designed for CNC turning centers, automatic lathes, Swiss-type lathes, and conventional engine lathes.
  • Coolant Systems: Fully compatible with high-pressure internal coolant delivery and flood coolant setups to optimize chip evacuation and thermal management.

6. Grade Comparison & Workpiece Material Matrix

Evaluating how grade PC9030 performs across different ISO material classifications ensures maximum productivity and predictable tool life.

ISO Material Group Workpiece Description KORLOY PC9030 Performance Equivalent Industry Grades
M Group (Stainless Steel) Austenitic Stainless Steel (304, 316, 316L) Specialized PVD coating minimizes work-hardening effects and resists chemical wear during stainless parting. Sandvik GC2135 / Iscar IC908
S Group (Superalloys) Titanium Alloys & Nickel-Based Superalloys Tough carbide substrate withstands high thermal loads and prevents catastrophic chipping under intermittent cutting. Kennametal KCP25 / Seco CP200

7. Why Choose Us

100% Guaranteed Authenticity

We supply factory-authorized KORLOY cutting tools, ensuring original metallurgical composition and consistent batch performance.

Expert Technical Support

Backed by extensive industrial turning databases, our technical team helps you optimize cutting speeds and feed rates for maximum productivity.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: What is the primary application for KORLOY PC9030 grade grooving inserts?

A: PC9030 is a premium PVD coated grade specifically engineered for parting-off, grooving, and turning austenitic stainless steels and high-temperature alloys.

Q: How does the G-type chipbreaker prevent stringy chips in stainless steel?

A: The ground G-type geometry concentrates cutting forces to break tough stainless steel chips into manageable pieces, preventing bird-nesting around the part.

Q: How many inserts are included in each box?

A: Each factory-sealed box contains 10 indexable grooving inserts.

Troubleshooting & Grade Comparison Tips

  • Work-Hardening in Stainless Steel: Maintain continuous feed rates and avoid dwelling at the groove base to prevent work-hardening layers.
  • Edge Buildup Mitigation: Use high-pressure coolant or adjust cutting speed upward within recommended limits to reduce material adhesion on the rake face.
  • Center Breakage Control: Reduce feed by 30% near the bar center to eliminate core fracture.

Authoritative Reference: Compliant with ISO turning tooling standards and empirical industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.