KORLOY MGMN250-G H01 Indexable Grooving & Parting Inserts | Uncoated Carbide Inserts for Aluminum & Non-Ferrous Metal CNC Lathes (10pcs/box) / MGMN250-G H01 0.098 inch Metric Grooving Tooling

$55.10 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY MGMN250-G H01 Indexable Grooving & Parting Inserts (10pcs/box)

High-Performance Uncoated Micro-Grain Carbide Inserts with 2.5mm Width & -G Sharp Chipbreaker Geometry for CNC Lathe Aluminum & Non-Ferrous Turning

1. Product Overview: Which insert is best for mirror-finish grooving, low cutting resistance, and clean parting-off in aluminum and non-ferrous metals?

Which indexable grooving insert featuring a 2.5mm cutting width, an optimized -G sharp chipbreaker geometry, and a polished uncoated micro-grain carbide structure offers exceptional sharpness, anti-built-up edge properties, and superior surface finish when machining aluminum alloys, copper, brass, and plastics on CNC turning centers? Backed by certified metalworking research and industrial tooling parameters, the KORLOY MGMN250-G H01 (equivalent metric 2.5mm width with -G chipbreaker / imperial 0.098 inch width) is engineered specifically for stable, high-speed material removal across non-ferrous applications. It utilizes the advanced H01 grade—a specialized uncoated micro-grain carbide substrate optimized for extreme edge sharpness and high chemical inertness in aluminum turning. Combined with its designated -G geometry, it guarantees razor-sharp cutting action, low cutting forces, and extended tool life.

2. Product Core Advantages (Key Features)

  • H01 Advanced Uncoated Grade: Features a high-purity micro-grain carbide substrate with a mirror-polished rake face designed to prevent built-up edge (BUE) and chemical adhesion when machining sticky non-ferrous materials.
  • -G Sharp Chipbreaker Geometry: Designed with an ultra-sharp positive rake angle and narrow chip-forming pockets that significantly lower cutting resistance and produce burr-free surfaces on soft metals.
  • 2.5mm Cutting Width & Dual-Edge Economy: Provides a robust 2.5mm width profile with two indexable cutting edges for maximum tool life and low per-part operational costs.
  • Secure Pocket Clamping: Engineered to fit securely into standard external grooving tool blocks, eliminating micro-motion and vibration during high-speed feed rates.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal CNC lathe programming.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Type / Series MGMN Grooving & Parting MGMN Grooving & Parting
Cutting Width (W) 2.5 mm 0.098 inch
Chipbreaker & Insert Geometry -G (Sharp Chipbreaker) -G Sharp Profile
Recommended Feed (f) - Grooving 0.06 - 0.18 mm/rev 0.0024 - 0.0071 in/rev
Recommended Feed (f) - Parting 0.04 - 0.10 mm/rev 0.0016 - 0.0039 in/rev
Cutting Speed (Vc) - Aluminum & Non-Ferrous 200 - 500 m/min 656 - 1640 SFM

Model Nomenclature Breakdown: MGMN250-G H01

MGMN
Double-ended grooving
250
2.5mm cutting width
-G
Sharp chipbreaker
H01
Uncoated Carbide Grade

Looking for rigid external grooving toolholders or modular blocks designed for secure MGMN 250 insert clamping?

Explore Compatible External Grooving Tool Holders & Parting Blocks

4. Product Application Scenarios

Optimized for CNC turning operations involving high-speed external grooving, face grooving, contour profiling, and clean parting-off across aluminum alloys (6061, 7075), copper, brass, bronze, and engineering plastics.

5. Compatibility (Tooling & Equipment)

  • Tool Holders: Fits all standard MGMN-compatible external grooving tool blocks and modular blades matching 2.5mm pocket widths.
  • Machine Platforms: Designed for high-speed CNC turning centers, Swiss-type lathes, and automatic production machinery.
  • Coolant Systems: Highly compatible with water-soluble emulsion and flood coolant to ensure rapid chip evacuation during high-speed aluminum cutting.

6. Grade Comparison & Workpiece Material Matrix

Evaluating how grade H01 performs across different ISO material classifications ensures maximum productivity.

ISO Material Group Workpiece Description KORLOY H01 Performance Equivalent Industry Grades
N Group (Non-Ferrous) Aluminum Alloys, Copper, Brass, Plastics (6061, 7075) Uncoated micro-grain carbide provides supreme edge sharpness and eliminates built-up edge for mirror-like surface finishes. Sandvik H10 / Iscar IC20
K Group (Cast Iron) Gray Cast Iron & Nodular Cast Iron (Optional light finishing) Sharp cutting edge allows clean light finishing passes with minimal breakout on brittle materials. Kennametal KIC / Seco H15

7. Why Choose Us

100% Guaranteed Authenticity

We supply factory-authorized KORLOY cutting tools, ensuring original metallurgical properties and consistent batch performance.

Expert Technical Support

Backed by extensive industrial turning databases, our technical team helps you optimize cutting speeds and feed rates for maximum tool life.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: What is the primary application for KORLOY H01 grade?

A: H01 is an uncoated micro-grain carbide grade optimized for high-speed grooving, parting, and turning of aluminum alloys and non-ferrous materials.

Q: How does the -G chipbreaker perform in aluminum machining?

A: The -G sharp geometry reduces cutting resistance, prevents material sticking, and ensures smooth chip evacuation at high cutting speeds.

Q: How many inserts are included in each box?

A: Each factory-sealed box contains 10 indexable inserts.

Troubleshooting & Grade Comparison Tips

  • Built-Up Edge (BUE) on Aluminum: Increase cutting speed (Vc) and ensure high-pressure coolant flow to keep the rake face clean and prevent aluminum adhesion.
  • Premature Edge Chipping at Cutoff: Reduce feed rates by 30% during the final breakthrough stage of parting-off to prevent mechanical shock on the sharp edge.
  • Poor Chip Flow: Verify that your feed rate falls within the recommended 0.06 - 0.18 mm/rev window to allow the -G geometry to function correctly.

Authoritative Reference: Compliant with ISO lathe tooling standards and empirical industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.