KORLOY MGMN300-02-R PC5300 Indexable Grooving & Parting Inserts | CVD Coated Carbide Inserts for CNC Lathes (10pcs/box) / MGMN300-02-R PC5300 0.118 inch Metric Grooving Tooling

$62.70 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

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Description

KORLOY MGMN300-02-R PC5300 Indexable Grooving & Parting Inserts (10pcs/box)

High-Performance CVD Coated Double-Ended Carbide Inserts with 0.2mm Corner Radius for CNC Lathe Steel & Cast Iron Grooving

1. Product Overview: Which insert is best for precise radius grooving and parting in alloy and carbon steels?

Which indexable double-ended grooving insert featuring a tight 0.2mm corner radius offers exceptional wear resistance, high thermal stability, and sharp edge definition when executing 3.0mm wide grooving, fine profiling, or parting-off on CNC turning centers machining alloy steels, carbon steels, and cast iron? Backed by industrial metalworking standards and empirical tooling data, the KORLOY MGMN300-02-R PC5300 (equivalent metric 3.0mm width with 0.2mm corner radius / imperial 0.118 inch width) is engineered specifically for demanding turning tasks requiring superior resistance to flank wear and cratering. It incorporates the advanced PC5300 grade—a specialized CVD multi-layer coated carbide substrate optimized for heavy-duty stability and long tool life during continuous cutting operations. Combined with its specialized geometry, it ensures clean corner transitions and reliable chip evacuation.

2. Product Core Advantages (Key Features)

  • PC5300 Advanced CVD Grade: Features a high-strength carbide substrate combined with a thick CVD coating designed for exceptional wear resistance, high cutting speed capability, and superior performance in steel and cast iron machining.
  • 0.2mm Corner Radius (-R) Profile: Engineered with a tight corner radius that delivers precise corner definition during profile finishing while balancing edge durability against chipping.
  • Double-Ended Economy (MGMN): Dual-sided cutting edges maximize operational cost-efficiency by allowing indexability to a fresh edge once the primary side wears out.
  • Rigid Central Clamping Interface: Provides high clamping stability and precise seating to eliminate micro-vibrations and chatter during 3.0mm parting and profiling passes.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal CNC lathe programming.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Type / Series MGMN Radius Grooving MGMN Radius Grooving
Cutting Width (W) 3.0 mm 0.118 inch
Corner Radius (RE) 0.2 mm 0.0079 inch
Recommended Feed (f) - Grooving 0.05 - 0.15 mm/rev 0.0020 - 0.0059 in/rev
Recommended Feed (f) - Parting 0.04 - 0.10 mm/rev 0.0016 - 0.0039 in/rev
Cutting Speed (Vc) - Alloy & Carbon Steels 120 - 250 m/min 394 - 820 SFM

Model Nomenclature Breakdown: MGMN300-02-R PC5300

MGMN
Double-ended grooving
300
3.0mm cutting width
-02-R
0.2mm corner radius
PC5300
CVD Coated Grade

Looking for precision external grooving toolholders or modular blocks designed for secure MGMN 300 insert clamping?

Explore Compatible External Grooving Tool Holders & Parting Blocks

4. Product Application Scenarios

Optimized for high-reliability CNC turning operations involving external grooving, precision radius profile finishing, bar stock cutoff, and facing across alloy steels, carbon steels, and grey or ductile cast irons.

5. Compatibility (Tooling & Equipment)

  • Tool Holders: Fits heavy-duty MGMN-compatible external grooving tool blocks and modular blades matching 3.0mm pocket widths.
  • Machine Platforms: Designed for high-rigidity CNC turning centers, Swiss-type automatic lathes, and production turning systems.
  • Coolant Systems: Fully compatible with high-pressure and flood coolant configurations to enhance chip control during deep grooving passes.

6. Grade Comparison & Workpiece Material Matrix

Evaluating how grade PC5300 performs across different ISO material classifications ensures maximum machining efficiency.

ISO Material Group Workpiece Description KORLOY PC5300 Performance Equivalent Industry Grades
P Group (Steel) Alloy Steel, Carbon Steel (42CrMo, C45) Thick CVD coating delivers exceptional wear resistance and high speed capability for continuous steel turning. Sandvik GC4325 / Kennametal KC9315
K Group (Cast Iron) Grey Cast Iron, Ductile Iron (HT250, QT500) Strong thermal stability and abrasive wear resistance make it highly effective for cast iron grooving. Seco TP2500 / Iscar IC8250

7. Why Choose Us

100% Guaranteed Authenticity

We supply factory-authorized KORLOY cutting tools, guaranteeing original metallurgical properties and consistent batch performance.

Expert Technical Support

Backed by extensive industrial turning databases, our technical team helps you optimize cutting speeds and feed rates for maximum tool life.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: Why choose the PC5300 CVD grade for steel and cast iron grooving?

A: The heavy-duty CVD coating provides exceptional wear resistance and high thermal capability, making it ideal for high-speed continuous turning of steel and cast iron.

Q: What is the advantage of the 0.2mm corner radius (-02-R) design?

A: The 0.2mm corner radius provides sharper profile transitions and precise corner definition while maintaining sufficient cutting edge strength.

Q: How many pieces are included in each box?

A: Each factory-sealed box contains 10 indexable inserts.

Troubleshooting & Grade Comparison Tips

  • Rapid Flank Wear on Steel: Verify that cutting speed (Vc) is within recommended parameters or switch to a higher wear-resistant CVD grade.
  • Chipping During Parting Breakthrough: Reduce the feed rate by 30% to 50% during the final 1mm of the parting-off pass to prevent edge fracture.
  • Poor Chip Evacuation: Ensure the tool holder is centered precisely on the workpiece centerline and inspect coolant delivery pressure.

Authoritative Reference: Compliant with ISO lathe tooling standards and empirical industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.