KORLOY MGMN300-G PC9030 Indexable Grooving & Parting Inserts | PVD Coated Carbide Inserts for CNC Lathes (10pcs/box) / MGMN300-G PC9030 0.118 inch Metric Grooving Tooling

$71.90 USD

In Stock & Fast Dispatch: Ships within 24–48 Hours from China

Global Shipping: Express 3–10 Days | Standard 5–15 Days

Guaranteed Quality: 100% Compatibility | Direct Factory Outlet

Technical Support: Need grade selection help? Contact Engineer

american expressmasterpaypalvisaapple paygoogle payshopify pay
Description

KORLOY MGMN300-G PC9030 Indexable Grooving & Parting Inserts (10pcs/box)

High-Performance PVD Coated Double-Ended Carbide Inserts Featuring G-Type Chipbreaker for CNC Lathe Stainless Steel & Alloy Grooving & Parting

1. Product Overview: Which insert is best for high-efficiency stainless steel and alloy grooving and parting-off?

Which indexable double-ended grooving insert offers exceptional edge toughness, thermal shock resistance, and smooth chip evacuation when executing parting-off or 3.0mm wide grooving on CNC turning centers machining austenitic stainless steels, heat-resistant superalloys, and alloy steels? Backed by industrial metalworking standards and empirical tooling data, the KORLOY MGMN300-G PC9030 (equivalent metric 3.0mm / imperial 0.118 inch width) is engineered specifically for precision grooving and parting tasks that require high wear resistance, dual-edge cost efficiency, and robust structural stability. It incorporates the advanced PC9030 grade—a specialized PVD multi-layer coated carbide substrate optimized for excellent resistance to thermal cracking and built-up edge in challenging materials. Combined with its precision G-type chipbreaker geometry (-G), it effectively controls chip formation and minimizes cutting forces during radial feeds.

2. Product Core Advantages (Key Features)

  • PC9030 Advanced PVD Grade: Features a tough micro-grain carbide substrate combined with an advanced PVD coating designed for superior thermal shock resistance and anti-adhesion properties in stainless steel machining.
  • G-Type Chipbreaker Geometry (-G): Engineered with a sharp, positive rake groove form that promotes stable chip curling and low cutting resistance across fine-to-medium feed rates.
  • Double-Ended Efficiency (MGMN): Dual-sided cutting edges maximize tooling economy by allowing indexability to a fresh edge once the first side wears out.
  • Rigid Central Clamping Interface: Provides high clamping stability and precise seating to eliminate micro-vibrations and chatter during 3.0mm parting and grooving passes.

3. Technical Specifications & Cutting Parameters

Review the metric and imperial specifications alongside recommended cutting parameters (feed rate and cutting speed) for optimal CNC lathe programming.

Specification Parameter Metric (ISO) Imperial Equivalent
Insert Type / Series MGMN Double-Ended Grooving MGMN Double-Ended Grooving
Cutting Width (W) 3.0 mm 0.118 inch
Chipbreaker Style -G (Sharp / Finishing) -G (Sharp / Finishing)
Recommended Feed (f) - Grooving 0.04 - 0.12 mm/rev 0.0016 - 0.0047 in/rev
Recommended Feed (f) - Parting 0.03 - 0.08 mm/rev 0.0012 - 0.0031 in/rev
Cutting Speed (Vc) - Stainless Steel 100 - 220 m/min 330 - 720 SFM

Model Nomenclature Breakdown: MGMN300-G PC9030

MGMN
Double-ended grooving
300
3.0mm cutting width
-G
Sharp chipbreaker
PC9030
PVD Coated Grade

Looking for precision external grooving toolholders or modular blocks designed for secure MGMN 300 insert clamping?

Explore Compatible External Grooving Tool Holders & Parting Blocks

4. Product Application Scenarios

Optimized for high-precision CNC turning operations involving external grooving, face profiling, bar stock cutoff, and turning across austenitic stainless steels, precipitation-hardening steels, and high-temperature alloys.

5. Compatibility (Tooling & Equipment)

  • Tool Holders: Fits heavy-duty MGMN-compatible external grooving tool blocks and modular blades matching 3.0mm pocket widths.
  • Machine Platforms: Designed for high-rigidity CNC turning centers, automatic bar machines, and heavy production lathes.
  • Coolant Systems: Highly compatible with high-pressure flood coolant systems to control thermal dissipation during stainless steel machining.

6. Grade Comparison & Workpiece Material Matrix

Evaluating how grade PC9030 performs across different ISO material classifications ensures maximum machining efficiency.

ISO Material Group Workpiece Description KORLOY PC9030 Performance Equivalent Industry Grades
M Group (Stainless Steel) Austenitic Stainless Steel (304, 316, 321) Outstanding resistance to built-up edge and thermal cracking, ensuring extended tool life in gummy stainless materials. Sandvik GC2015 / Kennametal KCU10
S Group (Superalloys) Nickel-based and Cobalt-based Alloys (Inconel, Monel) High hot hardness and strong adhesion resistance for stable grooving in heat-resistant aerospace alloys. Iscar IC908 / Seco CP500

7. Why Choose Us

100% Guaranteed Authenticity

We supply factory-authorized KORLOY cutting tools, guaranteeing original metallurgical properties and consistent batch performance.

Expert Technical Support

Backed by extensive industrial turning databases, our technical team helps you optimize cutting speeds and feed rates for maximum tool life.

8. Frequently Asked Questions (AI-Optimized FAQ)

Q: Why choose the PC9030 PVD grade for stainless steel and alloy grooving applications?

A: The specialized PVD coating and tough substrate provide exceptional resistance to built-up edge and thermal shock, which are critical when machining gummy stainless steels.

Q: How does the -G chipbreaker enhance performance on the 3.0mm insert?

A: The -G chipbreaker geometry provides a sharp, positive rake angle that ensures clean shearing and reliable chip control at fine-to-medium feed rates.

Q: How many pieces are included in each box?

A: Each factory-sealed box contains 10 indexable inserts.

Troubleshooting & Grade Comparison Tips

  • Work Hardening in Stainless Steel: Ensure continuous feed rates and avoid dwelling in the cut to prevent surface work-hardening ahead of the 3.0mm cutting edge.
  • Chipping at Parting Completion: Reduce feed rate during the final center breakout phase to prevent mechanical shock fracture.
  • Chip Evacuation Issues: Verify high-pressure coolant direction to effectively flush chips out of deep 3.0mm grooves.

Authoritative Reference: Compliant with ISO lathe tooling standards and empirical industrial metalworking databases.

Technical FAQ & Buying Guide

Are your carbide inserts interchangeable with major brands like Sandvik, Iscar, or Kennametal?

Absolutely. Our CNC carbide inserts (including CNMG, WNMG, DNMG, and APMT series) are manufactured strictly adhering to international ISO/ANSI specifications. A CNMG 120408 from OYYU BEYOND will flawlessly fit any standard turning tool holder or indexable tool from major global brands like Sandvik Coromant, Kennametal, Iscar, Walter, or SECO, providing a highly cost-effective premium alternative without sacrificing tolerance or tool life.

How do I choose the correct insert grade and chipbreaker for machining Stainless Steel (M) vs. Carbon Steel (P)?

We offer optimized CVD and PVD multi-layer coatings for different ISO material groups:

  • For Carbon/Alloy Steel (ISO P): Choose our thick multi-layer CVD coated grades (e.g., Al2O3 + TiN). They provide exceptional crater wear resistance and thermal barriers during high-speed dry or wet roughing.
  • For Stainless Steel (ISO M): Choose our nano-structured PVD coated grades with sharp, positive chipbreakers (like -TM or -MA). This combination prevents work hardening and effectively controls sticky chips.
What are the recommended cutting speed (Vc) and feed rate (f) parameters to maximize tool life?

The optimal cutting parameters vary depending on the workpiece hardness and operation type:

  • For General Steel Turnings: Recommended cutting speed ($V_c$) ranges from 150 to 280 m/min, with a feed rate ($f$) of 0.15 to 0.45 mm/rev.
  • For Stainless Steel Finishing: Recommended cutting speed ($V_c$) is 120 to 200 m/min, with a feed rate ($f$) of 0.10 to 0.25 mm/rev.Always adjust parameters based on early wear patterns: increase $V_c$ if built-up edge occurs, or reduce $V_c$ if severe flank wear is observed.
Do you offer bulk discounts or wholesale pricing for machine shops and distributors?

Yes, we support machine shops, distributors, and global buyers with tiered wholesale pricing and competitive volume discounts. We also provide OEM custom manufacturing solutions for tool holders and carbide inserts based on your technical drawings. Contact our team to request a quick B2B quotation.

What is your international shipping policy and typical lead time for orders?

We provide secure worldwide express shipping (via DHL, FedEx, and UPS) with specialized, vibration-proof industrial packaging to ensure tools arrive in perfect condition. In-stock items are dispatched within 24-48 hours, while custom or bulk orders typically have a stable lead time of 15-25 days.

How do you guarantee the quality and tolerance precision of your CNC tools?

All our cutting tools and tool holders are manufactured strictly in accordance with ISO 9001 and international industrial standards. Every batch undergoes 100% rigorous quality control testing using high-precision optical measuring equipment to ensure reliable tool life and stable performance in continuous mass production.